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Kez



Member Since: 11 Apr 2011
Location: UK
Posts: 271

Isle Of Man 
DGR Valve dead (or is it just sleeping?)
I know, but I can hope can't I. Had the engine light come on, fault code on scan gauge was PO404, usual reset me thinks....

Only then did I realise I had not heard the usual cleaning noise for a while, you know, the one you get when you shut off the engine. So, double checked an no, silence when you turn engine off - is it dead (trucks done 36k).

if so how much will it cost to replace, any idea of time involved, part cost etc.... Big Cry
Post #77366 23rd Jun 2011 4:43pm
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WelshGas



Member Since: 01 Oct 2010
Location: Vale of Glamorgan
Posts: 935

Wales 2010 Defender 90 Puma 2.4 XS CSW Santorini Black
Sorry to hear that Kez.
Replacement from Dealer approx £120, eBay £75
http://cgi.ebay.co.uk/ws/eBayISAPI.dll?Vie...95#vi-desc

Alternatively you could go down the route of removing it and fitting a blanking plate:-
http://www.defender2.net/forum/topic3115.h...alve+clean Thumbs Up Thumbs Up LANDYWATCH

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Post #77384 23rd Jun 2011 5:27pm
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Lorryman100



Member Since: 01 Oct 2010
Location: Here
Posts: 2686

You could always remove the EGR valve electrical connector and check for loose connections and corroded terminals.
Post #77386 23rd Jun 2011 5:31pm
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Kez



Member Since: 11 Apr 2011
Location: UK
Posts: 271

Isle Of Man 
Cheers guys - saw the eBay part and looked under bonnet - cant even make out where it is, let alone see how to remove it - not helped in my case be lots of underbody wax all over the place left my before and after treatment. Any idea how much it would cost in labour (ie, how long someone who knew what they were doing would take).

Same question about blanking kit I guess, and in any case would the blanking kit work with a faulty unit ie,
surly the engine light would still continue report a fault Shocked


Last edited by Kez on 23rd Jun 2011 6:22pm. Edited 1 time in total
Post #77393 23rd Jun 2011 5:50pm
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Lorryman100



Member Since: 01 Oct 2010
Location: Here
Posts: 2686

No 3 in the diagram is the EGR valve assembly:


Post #77400 23rd Jun 2011 6:22pm
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BigMike



Member Since: 13 Jul 2010
Location: Lancashire
Posts: 2253

United Kingdom 
It's cooled so probably 2 hours I would say. if you look at the factory manual that will tell you where it is. it's not a hard job to replace and the detail is in the factory manual.
Post #77401 23rd Jun 2011 6:22pm
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Kez



Member Since: 11 Apr 2011
Location: UK
Posts: 271

Isle Of Man 
Ta lorryman, that very helpful, now i KNOW I could never get it out and back again Rolling with laughter

Same to you mike, but if somehow I doubt I could get it done in two days let alone two hours - many many years ago I had to replace a blown piston on a Triumph Spitfire (my first car!), was due to go on holiday with my girlfriend on the Monday, stared Friday night, finished 6 days later. We are no longer together (care or girl Laughing )
Post #77406 23rd Jun 2011 6:27pm
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Lorryman100



Member Since: 01 Oct 2010
Location: Here
Posts: 2686

Or you could forget all about it and give Gary at Alive tuning a call and get your Landy remapped ( mind and ask for the forum discount Whistle ) and you get the EGR closed upgrade included Thumbs Up

http://www.defender2.net/forum/topic7064.html
Post #77410 23rd Jun 2011 6:32pm
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big steve



Member Since: 24 Dec 2009
Location: hertfordshire
Posts: 2456

United Kingdom 2015 Defender 90 Puma 2.2 HT Montalcino Red
or pete from bas although you possibly dont want the the remap ?

regards steve 2015 2.2 tdci hardtop xs
3.2 conversion DONE 238bhp and 707nm torque and thats just the start ;-P
hybrid turbo in build -done ready to fit
ashcroft atb in transfer box
6 speed auto in build
Post #77441 23rd Jun 2011 8:00pm
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ickle



Member Since: 22 Jul 2010
Location: South Vendee
Posts: 1777

France 2008 Defender 110 Puma 2.4 CSW Alpine White
Try giving the unit a sharp tap with a hammer stale or similar (the wooden bit!) Shocked mine played up with poor internal connections, removed, stripped, cleaned & reassembled, but still needs a little tap now and again - saving for a remap and removal kit now.....

Keith
Post #77454 23rd Jun 2011 9:01pm
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Kez



Member Since: 11 Apr 2011
Location: UK
Posts: 271

Isle Of Man 
"Try giving the unit a sharp tap with a hammer" thats my kind of mechanics so just did as suggested, removed connector, sprayed a bit of WD40 around, put it back on, hit unit and guess what - its working fine again Embarassed [/b]
Post #77471 24th Jun 2011 5:37am
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WelshGas



Member Since: 01 Oct 2010
Location: Vale of Glamorgan
Posts: 935

Wales 2010 Defender 90 Puma 2.4 XS CSW Santorini Black
Good for you Thumbs Up

If it is very dirty inside, hence sticking, would using a 2 Stroke Oil Mix help Question Question

I don't know the answer, others might Wink Wink LANDYWATCH

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Post #77539 24th Jun 2011 11:32am
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Kez



Member Since: 11 Apr 2011
Location: UK
Posts: 271

Isle Of Man 
Would imagine adding a 2 stroke would increase emissions and hence extra soot, but what do I know - have seen a few debates on the subject, some on here, so far no definitive answer as far as I can see, just subjective opinions Shocked
Post #77585 24th Jun 2011 4:19pm
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Naks



Member Since: 27 Jan 2009
Location: Stellenbosch, ZA
Posts: 2637

South Africa 2010 Defender 90 Puma 2.4 SW Alpine White
Kez wrote:
Would imagine adding a 2 stroke would increase emissions and hence extra soot, but what do I know - have seen a few debates on the subject, some on here, so far no definitive answer as far as I can see, just subjective opinions Shocked


On the contrary - adding 2SO reduces soot in the exhaust gases since it makes diesel burn cleaner. --
2010 Defender Puma 90 + BAS remap + Alive IC + Slickshift + Ashcroft ATB rear
2015 Range Rover Sport V8 Supercharged



Defender Puma Workshop Manual: https://bit.ly/2zZ1en9
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Post #77694 25th Jun 2011 7:43am
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Kez



Member Since: 11 Apr 2011
Location: UK
Posts: 271

Isle Of Man 
As I said, lots of people think this same, but as yet no one has pointed to and 'official' published research to substantiate that opinion. Surely if it was that simple fuel companies would add it at source for minimal cost and have a 'new' product that they could use for both a PR /marketing advantage as well as a premium product?
Post #77705 25th Jun 2011 8:40am
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