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donmacn

Member Since: 06 Nov 2017
Location: Nth Scotland
Posts: 1845

Where's Wally?......or ...where's the spill rail banjo bolt?

So.... ordered a new fuel spill rail for the 300tdi.

(I know now that I could have just got some fuel hose, and pushed it onto the existing fittings, but hey ho.)

I hadn't realised that I needed a new banjo nut and washers to fit this, or that I needed a new nut and olive to connect to the fuel return pipe.

But....by

where is the part number for these things? I have found the ones for the olive and nut - though via a web search, not via the parts diagrams - but I just cannot find the banjo nut. I've looked at the parts pages for the fuel system, and for the engine but I just cannot see it. I'm quite prepared to be told it's there, just that I can't see it...

Or, I wonder if it's something of a generic banjo nut, like the ones on the fuel filter; or on the turbo oil feed hose, so that anyone used to Land Rovers would say "oh, it's one of those" - just that I haven't yet had any cause to disturb those.

I've managed to get going again by simply replacing the 'last', longer pipe from the rocker cover down to the fuel pump. I used some 3.2mm internal diameter fuel pipe, but I hope this is just temporary until I can get all the other wee bits and pieces to fit the proper spill rail.

Two out of the three pipes linking the injectors were squashed nearly flat, and the one from the rocker to the fuel pump was punctured, so after leaving the car for a few days it would take longer to crank. My thought was that maybe air was getting into the system, and letting fuel drain back down to the tank.

Ta Donald

1994 Defender 300Tdi 110 SW - owned since 2002 - 230k miles and going strong
(The 'rolling restoration' or tinkering thread: http://www.defender2.net/forum/topic58538.html )
2000 Range Rover P38 4.0L V8

in the past..
RR classic - fitted with 200Tdi
1984 RR classic - V8 with ZF auto box
1993 Discovery 300Tdi

not to mention the minis and the Type 2 VW camper...

3rd Jan 2019 7:32pm

Mash

Member Since: 09 Feb 2015
Location: Guernsey
Posts: 1674

Here you go

Click image to enlarge

Click image to enlarge 90 wolf - Jasmin http://www.defender2.net/forum/topic39408.html
90 V8 - Maggie http://www.defender2.net/forum/topic42564.html
110 TD5 - Buggsy http://www.defender2.net/forum/topic59029.html
52HG25 lightweight https://www.defender2.net/forum/topic72342.html
D3 Hse - Fiona
Capri 2l S - Anna

Think I might have a problem............

3rd Jan 2019 8:44pm

Mash

Member Since: 09 Feb 2015
Location: Guernsey
Posts: 1674

Not too clear

part number is STC3297
Listed as kit bolt fluid passage, containing 4 banjo bolts and 8 joint washers 90 wolf - Jasmin http://www.defender2.net/forum/topic39408.html
90 V8 - Maggie http://www.defender2.net/forum/topic42564.html
110 TD5 - Buggsy http://www.defender2.net/forum/topic59029.html
52HG25 lightweight https://www.defender2.net/forum/topic72342.html
D3 Hse - Fiona
Capri 2l S - Anna

Think I might have a problem............

3rd Jan 2019 8:47pm

donmacn

Member Since: 06 Nov 2017
Location: Nth Scotland
Posts: 1845

Thanks Mash... I do appreciate the reply - but I'm sorry to say that's not what I'm after..

I got that kit. It's the larger banjo nut - where the othe end of the spill rail fits onto the back of the fuel pump. At the bottom of your second pic, you can see the pipe, but no nut shown...! Donald

1994 Defender 300Tdi 110 SW - owned since 2002 - 230k miles and going strong
(The 'rolling restoration' or tinkering thread: http://www.defender2.net/forum/topic58538.html )
2000 Range Rover P38 4.0L V8

in the past..
RR classic - fitted with 200Tdi
1984 RR classic - V8 with ZF auto box
1993 Discovery 300Tdi

not to mention the minis and the Type 2 VW camper...

3rd Jan 2019 8:59pm

Mash

Member Since: 09 Feb 2015
Location: Guernsey
Posts: 1674

No worries fuel pump shows this bolt next to it:

Click image to enlarge

3rd Jan 2019 9:24pm

donmacn

Member Since: 06 Nov 2017
Location: Nth Scotland
Posts: 1845

Thanks again - that looks about right.

Which/where is that parts diagram? It's different, possibly newer than the one I've been looking at, which doesn't show that bolt. Donald

1994 Defender 300Tdi 110 SW - owned since 2002 - 230k miles and going strong
(The 'rolling restoration' or tinkering thread: http://www.defender2.net/forum/topic58538.html )
2000 Range Rover P38 4.0L V8

in the past..
RR classic - fitted with 200Tdi
1984 RR classic - V8 with ZF auto box
1993 Discovery 300Tdi

not to mention the minis and the Type 2 VW camper...

3rd Jan 2019 9:30pm

Mash

Member Since: 09 Feb 2015
Location: Guernsey
Posts: 1674

Its a military parts list for the wolf, released for under the freedom of information act, google 2320-D-128-711 and you should be able to find the downloadable pdf

any problems drop me a message and I’ll try to help. 90 wolf - Jasmin http://www.defender2.net/forum/topic39408.html
90 V8 - Maggie http://www.defender2.net/forum/topic42564.html
110 TD5 - Buggsy http://www.defender2.net/forum/topic59029.html
52HG25 lightweight https://www.defender2.net/forum/topic72342.html
D3 Hse - Fiona
Capri 2l S - Anna

Think I might have a problem............

3rd Jan 2019 9:36pm

donmacn

Member Since: 06 Nov 2017
Location: Nth Scotland
Posts: 1845

Hi Mash, Thanks again. That worked fine. I'll need to load it down onto the PC. On an ipad just now, and it's always a bit glitchy with big pdfs.

Cheers.

Donald Donald

1994 Defender 300Tdi 110 SW - owned since 2002 - 230k miles and going strong
(The 'rolling restoration' or tinkering thread: http://www.defender2.net/forum/topic58538.html )
2000 Range Rover P38 4.0L V8

in the past..
RR classic - fitted with 200Tdi
1984 RR classic - V8 with ZF auto box
1993 Discovery 300Tdi

not to mention the minis and the Type 2 VW camper...

3rd Jan 2019 10:18pm

Retroanaconda

Member Since: 04 Jan 2012
Location: Scotland
Posts: 2651

There are a few parts missing from the old paper parts manuals. Most are included in the later ones and the online electronic version:

Click image to enlarge

This tallies with the military catalogue above.

3rd Jan 2019 10:21pm

donmacn

Member Since: 06 Nov 2017
Location: Nth Scotland
Posts: 1845

Thanks Retro - I wasn't familiar with that reference either - good to know.

My Luddite streak says it's not as intuitive as good old paper though! Donald

1994 Defender 300Tdi 110 SW - owned since 2002 - 230k miles and going strong
(The 'rolling restoration' or tinkering thread: http://www.defender2.net/forum/topic58538.html )
2000 Range Rover P38 4.0L V8

in the past..
RR classic - fitted with 200Tdi
1984 RR classic - V8 with ZF auto box
1993 Discovery 300Tdi

not to mention the minis and the Type 2 VW camper...

3rd Jan 2019 10:38pm

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