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Naf



Member Since: 07 Dec 2016
Location: Sandbox
Posts: 412

Kuwait 2000 Defender 130 Td5 HCPU Nato Green No Canopy
Disco 3/4 gearbox
Will a disco 3/4 gearbox fit our td5?

The s6-53 as its called is a six speed, really a 5 speed with a granny first.

I feel it would be a great fit for my revs with a 1.2 transfer case ratio. Great crawler and even tower.
Post #732779 3rd Oct 2018 6:28pm
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gazman



Member Since: 17 Aug 2015
Location: Liverpool
Posts: 652

United Kingdom 2003 Defender 90 Td5 HT Alpine White
Can it be made to fit?? Possibly. I cant see it bolting straight up though but I could be proved wrong 2014 - current ..... 2003 defender td5 90 (my car)
2009 - current .... 2005 zx10r
Post #732807 3rd Oct 2018 7:49pm
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Naf



Member Since: 07 Dec 2016
Location: Sandbox
Posts: 412

Kuwait 2000 Defender 130 Td5 HCPU Nato Green No Canopy
I have the td5 bellhousing, probably toss it in the trunk and head off to the junk yard and loom for some disco 3/4 and compare.

My only problem is all the discos here are petrol and not diesel
Post #732838 4th Oct 2018 3:58am
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MadTom



Member Since: 10 Sep 2013
Location: Olomouc
Posts: 616

Czech Republic 1999 Defender 130 Td5 HCPU Baltic Blue
Did you made some calculation with the overall transfer ratios? I think, overdrive and slower gears in transfer box (or in diffs) is much simpler solution (= working and cheaper). "Drobek" = The Small One - Discovery 2, "Blufínek" = The Blue Thing - Defender 130, and for me at least Ford Mondeo Smile
Post #732848 4th Oct 2018 7:07am
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Naf



Member Since: 07 Dec 2016
Location: Sandbox
Posts: 412

Kuwait 2000 Defender 130 Td5 HCPU Nato Green No Canopy
Madtom,

I already have the OD, and the V8 fifth gear...

But those are not the problems. 1-3 are my problem...

My throttle is heavy in starting the roll, and keepin up with slow traffic...
Post #732864 4th Oct 2018 8:37am
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MadTom



Member Since: 10 Sep 2013
Location: Olomouc
Posts: 616

Czech Republic 1999 Defender 130 Td5 HCPU Baltic Blue
On our Discovery 2 I have changed standard tires 235/70/R16 to much bigger 235/85/R16. With stock gearing, and heavy car, it was terrible to drive - especially 1st and 2nd gear. I have changed stock diff ratio 1:3,54 to 1:3,8 gears from KAM. With slight engine remap, it is again nice to drive car. I was surprised, how big the improvement is.

There is nice tool for fast calculation on gear/RPM/speed on Ashcroft web. My gearing is still a bit faster than standard, but not so much. And it was the key - I think the original gearing is OK.

For 130 I have prepared overdrive and the calculation looks nice 255/85/R16 tyres, 1:3,8 gears in diffs, standard gearbox, 1:1,4 transfer box and overdrive. For city use, the gearing will be a bit slower, and with overdrive a bit faster than the stock. And stock gearing is nice for me, but only up to 100kmh. For higher speed, the overdrive will be much better. "Drobek" = The Small One - Discovery 2, "Blufínek" = The Blue Thing - Defender 130, and for me at least Ford Mondeo Smile
Post #732874 4th Oct 2018 9:30am
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Naf



Member Since: 07 Dec 2016
Location: Sandbox
Posts: 412

Kuwait 2000 Defender 130 Td5 HCPU Nato Green No Canopy
I hear ya, and up to 110 the TC oil temps are great. Once i get over 120kph the temp raises steadily.

I ran syn 75/90 and it hot 250F, until i slowed and the temp dropped.

I am now runnin redline light weight oil and it seems to do the trick in keepin the iil temp down.

The MT82 and zf s6-53 are good gearboxes, but they need the TC swapped to 1.2 to run the higher gears properly.

Drove my friends puma and the ratios felt good for traffic. First was crap but it would help when towin.
Post #733162 5th Oct 2018 6:28pm
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NickMc



Member Since: 01 Oct 2014
Location: Norn Iron
Posts: 1624

Northern Ireland 2006 Defender 90 Td5 HT Bonatti Grey
I’d maybe speak to Ashcroft’s I know they’ve made a few different versions of the Ford box and D3.
Post #733176 5th Oct 2018 7:52pm
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