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jimmythomson



Member Since: 18 Jul 2017
Location: Norfolk, UK
Posts: 46
United Kingdom 
Self-tapping screws - hole too big
I've just started replacing a few lights on my '96 110, and on a few of them the holes for the self-tapping screws have been worn to the point where the screw no longer holds the light. What are my options here? None of the ideas I have in my head are ideal:

1) Rotate the light and form new holes
2) Add a bit of metal the other side of the hole for the screw to bite in to
3) Use a stainless bolt/nut alternative to the self-tapping screw (if I can find the right size and head)

I'm guessing option 1 is the most common. Thought I'd see if anyone's got any other options or opinions.

Thanks,

Jimmy.
Post #725832 28th Aug 2018 4:15pm
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zsd-puma



Member Since: 09 Aug 2016
Location: Kent
Posts: 2720
United Kingdom 2010 Defender 110 Puma 2.4 USW Santorini Black
Which lights?

If you mean the round ones (indicators, brake, side lights etc) then they either had a plastic plug (fits in a square hole) which the screws went into, like a rawlplug.

Or the earlier ones had a small captive spire nut clipped over the panel hole and the screws went into these - these often rust and fall off when you remove old screws.

I'm not sure when Rover changed the fixing method.
Post #725836 28th Aug 2018 4:21pm
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shropshiredefender



Member Since: 05 Jun 2017
Location: Shropshire
Posts: 834
England 2011 Defender 110 Puma 2.4 USW Santorini Black
Spire clips may help
https://www.ebay.co.uk/i/192586749514?chn=ps&var=492746282041 Thumbs Up
(zsd-puma beat me to it)!
Post #725837 28th Aug 2018 4:21pm
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jimmythomson



Member Since: 18 Jul 2017
Location: Norfolk, UK
Posts: 46
United Kingdom 
Sorry, should have said that I'm referring to the round lights. See below:

A photo to show the context:


Click image to enlarge

The screw here just passed straight through the hole without much effort:


Click image to enlarge

I suspect those U nuts may well be what I need.

Thanks,

Jimmy.
Post #725841 28th Aug 2018 4:29pm
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zsd-puma



Member Since: 09 Aug 2016
Location: Kent
Posts: 2720
United Kingdom 2010 Defender 110 Puma 2.4 USW Santorini Black
it probably had the spire clips originally, but looks like it's been repaired/repainted at some point, they probably got lost/disintegrated when that was done.
Post #725847 28th Aug 2018 4:39pm
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dorsetsmith



Member Since: 30 Oct 2011
Location: South West
Posts: 4554
https://www.landroverworkshop.com/diagrams...or_52867#6

AK606021L - SPRING NUT U TYPE - DEFENDER
Post #725848 28th Aug 2018 4:41pm
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jimmythomson



Member Since: 18 Jul 2017
Location: Norfolk, UK
Posts: 46
United Kingdom 
Brilliant! Thanks very much. I'll get some of those ordered.

Jimmy.
Post #725849 28th Aug 2018 4:46pm
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jimmythomson



Member Since: 18 Jul 2017
Location: Norfolk, UK
Posts: 46
United Kingdom 
Another quick light related question. This time it's the side repeaters. I should probably mention that I'm fitting this kit: eBay Item No. 361934176052

The connection for the side repeaters just doesn't feel tight. Has anyone fitted this kit from 'boltonbits'? The connection goes in as you can see from the photo, but I don't think it'll be too long before it's working itself lose. Am I missing a trick? Should I just wrap it in electrical tape? Photos for reference....



Click image to enlarge



Click image to enlarge



Click image to enlarge
Post #725857 28th Aug 2018 5:13pm
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shropshiredefender



Member Since: 05 Jun 2017
Location: Shropshire
Posts: 834
England 2011 Defender 110 Puma 2.4 USW Santorini Black
Self amalgamating tape is your friend here Thumbs Up
Post #725858 28th Aug 2018 5:24pm
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zsd-puma



Member Since: 09 Aug 2016
Location: Kent
Posts: 2720
United Kingdom 2010 Defender 110 Puma 2.4 USW Santorini Black
Either self amalgamating tape;
https://www.screwfix.com/p/self-amalgamati...tid=416546

Or you can get heat shrink that'll fit over it.
Post #725859 28th Aug 2018 5:26pm
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jimmythomson



Member Since: 18 Jul 2017
Location: Norfolk, UK
Posts: 46
United Kingdom 
Thanks, guys. I've got some of that on order from Screwfix. Will pick up tomorrow and crack on Thumbs Up
Post #725860 28th Aug 2018 5:29pm
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769
England 2004 Defender 110 Td5 CSW Bonatti Grey
The hole in your wing looks the wrong shape for those side repeaters Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #725875 28th Aug 2018 6:34pm
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jimmythomson



Member Since: 18 Jul 2017
Location: Norfolk, UK
Posts: 46
United Kingdom 
Ray - I thought so too when I first saw them, but they're designed to fit as per the smaller original rectangular ones. I haven't actually put them in yet, but they look like they're going to be okay from a visual inspection.
Post #725877 28th Aug 2018 6:41pm
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jimmythomson



Member Since: 18 Jul 2017
Location: Norfolk, UK
Posts: 46
United Kingdom 
Ray - just checked and they fit in nicely. Thumbs Up
Post #725882 28th Aug 2018 7:04pm
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769
England 2004 Defender 110 Td5 CSW Bonatti Grey
Excellent Thumbs Up didn’t know anyone made them for the smaller hole. Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #725889 28th Aug 2018 7:25pm
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