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Home > Maintenance & Modifications > LT230 input shaft wear video, how bad is it?
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miker



Member Since: 13 Sep 2015
Location: Surrey
Posts: 1763

United Kingdom 1999 Defender 110 Td5 CSW Rioja Red
LT230 input shaft wear video, how bad is it?
Trying to work out how urgently my transfer case needs replacing, video of the input shaft below!

It whines pretty badly, which I think is the intermediate shaft issue. There's also a lot of backlash, which is probably coming from all over, and the transfer case is the original, so over 200k miles in!

Post #723898 16th Aug 2018 9:37pm
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TJH1985



Member Since: 22 Aug 2016
Location: Midlands
Posts: 238

United Kingdom 
I have just replaced mine - I left it much later!! Whistle



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This gave a reasonable amount of backlash but actually not to the point I was worried. The flywheel was just starting to fail and when we replaced it I noticed the wear and was like eak!


Last edited by TJH1985 on 21st Aug 2018 5:54pm. Edited 1 time in total
Post #724577 21st Aug 2018 1:25pm
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under_rover



Member Since: 02 Apr 2013
Location: Yorkshire
Posts: 151

2002 Defender 110 Td5 SW Oslo Blue
Shocked Not quite as bad.... but still past it's sell by date


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Post #724636 21st Aug 2018 5:35pm
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TJH1985



Member Since: 22 Aug 2016
Location: Midlands
Posts: 238

United Kingdom 
Yup previous owner had a Disco T box fitted so it’s was nicer on the motorway. They did it right got a recon box etc but it was a early one without the cross drilled input Big Cry

It’s clearly been starved of oil and has taken the gearbox output shaft with it which is annoying as it’s a 92k defender so when we split it open everything else was in great condition with the exception of a syncro or two.

Full set of bearing, syncro’s new mainshaft and a new Puma transfer box later and it’s on the road Thumbs Up
Post #724639 21st Aug 2018 5:46pm
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