![]() | Home > Maintenance & Modifications > Clutch pedal spring mod |
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jst Member Since: 14 Jan 2008 Location: Taunton Posts: 8165 ![]() ![]() ![]() |
go on expand on what you are doing with what parts? Cheers
James 110 2010 XS Utility 130 2011 M57 bespoke Camper 90 2010 Hardtop 90 M57 1988 Hardtop |
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Daisy90 Member Since: 01 Feb 2015 Location: Hampshire Posts: 845 ![]() ![]() ![]() |
Ah yes, that would probably help
![]() I have a TD5 90 and have purchased the spring kit that replaces the one on the clutch pedal , and makes it easier on the leg to use the clutch I don't have part numbers to hand as there in the workshop at the mo Hope that helps ![]() |
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jst Member Since: 14 Jan 2008 Location: Taunton Posts: 8165 ![]() ![]() ![]() |
oh ok, in that case its very easy to do in my experience, as long as you are happy working upside down with little light in cramped places. Cheers
James 110 2010 XS Utility 130 2011 M57 bespoke Camper 90 2010 Hardtop 90 M57 1988 Hardtop |
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kzycnn Member Since: 24 Apr 2009 Location: Northumberland Posts: 277 ![]() ![]() ![]() |
I concur
![]() Tony |
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bogwert Member Since: 02 Sep 2016 Location: Dundee Posts: 194 ![]() ![]() ![]() |
I did it on ours. Really makes a difference. If you remove the master cylinder its dead simple (apparently).
My wee write up is attached. I just used a few clamps and a zip ties, went together in the end. ![]() http://www.defender2.net/forum/topic6616-135.html Chris 2014 Discovery 4 TDV6 HSE 2003 Defender 90 TD5 CSW ![]() |
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bankz5152 Member Since: 02 Feb 2017 Location: South London/North Kent Posts: 2192 ![]() ![]() |
Wear some mechanix gloves or similar. I've done 3 and each time I smash my knuckles to bits trying to force the spring in!
Blue bag is fine, just a spring! It is very fiddly trying to get the spring in, I actually had to cut the straight parts down a little as they where slightly too long to ever have a hope of fitting. Bit of wood to force the pedal down helps a bit too |
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Daisy90 Member Since: 01 Feb 2015 Location: Hampshire Posts: 845 ![]() ![]() ![]() |
Well
![]() Had a go this afternoon, Did all the mentioned tricks of zip ties and blocks of wood etc, cheers for those ![]() All fitted ok As soon as I release the pedal, the spring flips sideways and the long prongs come out of the plastic bushes , This happened many times this afternoon ![]() ![]() Any ideas chaps ? As I needed the vehicle for work I have re fried the original for now Cheers ![]() |
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bankz5152 Member Since: 02 Feb 2017 Location: South London/North Kent Posts: 2192 ![]() ![]() |
Pic of how you fitted it?
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Daisy90 Member Since: 01 Feb 2015 Location: Hampshire Posts: 845 ![]() ![]() ![]() |
![]() Click image to enlarge I was working from this ( borrowed ) pic I can't see how it could be fitted wrong / differently ? But I have said that a few times before ![]() Cheers chaps ![]() |
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vulcanfreak Member Since: 05 Sep 2010 Location: suffolk Posts: 77 ![]() ![]() |
Sorry to hijack thread but does anyone have a part number for the plastic U shaped bush that fits in the pedal ? I managed to bust mine when fitting it.
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vulcanfreak Member Since: 05 Sep 2010 Location: suffolk Posts: 77 ![]() ![]() |
Cancel that, just found it despite trying for the last week or so !
It is CLP3180 incase anyone else needs it. Another mod well worth doing that I discovered on this forum ![]() |
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bankz5152 Member Since: 02 Feb 2017 Location: South London/North Kent Posts: 2192 ![]() ![]() |
Looks about right but have the prongs on the top gone all the way through the plastic lugs? See the prongs at the top are forced all the way through the plastic lugs? ![]() Click image to enlarge Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated ![]() |
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Daisy90 Member Since: 01 Feb 2015 Location: Hampshire Posts: 845 ![]() ![]() ![]() |
Well, they stick all the way through, but as soon as the cable ties are released and the pedal let up, they pull there selves out immediately
![]() I will have another look over the weekend when I don't need the truck for work I'll take some pics of mine in position and once released Bacon bury and a brew is offered to anyone that's done one before and passing by ![]() ![]() Cheers guys |
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jeffersj Member Since: 23 Jan 2015 Location: Near Preston Posts: 431 ![]() ![]() ![]() |
I believe that you can fit the spring upside down which may have that effect, try turning it the other way if that makes sense! Jeff
Ex 1968 Series 2A Ex 90 TD5 Ex D3 Ex D4 |
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