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AndrewGM0UDL



Member Since: 26 Sep 2012
Location: Fortrose
Posts: 3

United Kingdom 2007 Defender 90 Puma 2.4 HT Keswick Green
Fuel tank removal 2007 90 hardtop?
Hello All,

Has anyone removed the fuel tank on there defender?
I have removed the 6 bolts from the back and underneath.
The problem seems to be that the tank needs to go forward to drop down past the brackets but won't move much.

Any ideas

Thanks

Andrew 2007 Defender Hardtop
Post #222356 26th Mar 2013 4:39pm
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cinqetoiles



Member Since: 31 Jul 2012
Location: Belgium
Posts: 4

Did you finally succeed to remove it ?
Post #306969 10th Feb 2014 9:22pm
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Dieselhead



Member Since: 21 Oct 2012
Location: Pulborough. West Sussex
Posts: 552

Well as its been nearly a year I hope he has Laughing Chris

2008 XS 110 2.4 Utility. Tonga Green
1953 Series 1 for restoration
1983 Mini Mayfair
2004 VW T5 Camper
2008 Diahatsu Sirion. Thats hers
Classic Bolens Garden Tractors
Post #307265 11th Feb 2014 8:13pm
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cinqetoiles



Member Since: 31 Jul 2012
Location: Belgium
Posts: 4

Maybe, but then, H O W ? ? ?
Post #307285 11th Feb 2014 9:14pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 8032

 2011 Defender 110 Puma 2.4 USW Stornoway Grey
need to disconnect the filler too and take the bash plate off

they take alot of prying to get out Cheers

James
110 2012 XS Utility
130 2011 M57 bespoke Camper
90 2010 Hardtop
90 M57 1988 Hardtop
Post #307289 11th Feb 2014 9:20pm
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AndrewGM0UDL



Member Since: 26 Sep 2012
Location: Fortrose
Posts: 3

United Kingdom 2007 Defender 90 Puma 2.4 HT Keswick Green
To all,

I never was able to remove it.
So I fabricated brackets to attach the seat mounts further forward to avoid the tank removal.
The brackets are all below the mat so you don't see them.

thanks

Andrew 2007 Defender Hardtop
Post #307291 11th Feb 2014 9:22pm
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me@td5.org



Member Since: 16 Jan 2011
Location: Warwick
Posts: 856

2000 Defender 90 Td5 HT Epsom Green
It's a bloody horrible job. I believe it is the same as the TD5 tank which is lowered into the cradle on the chassis before the body goes on.

It is possible but takes some serious effort and stronger arms than I have! www.td5.org
Post #307300 11th Feb 2014 9:40pm
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110 John



Member Since: 11 Jan 2014
Location: Northumberland
Posts: 158

United Kingdom 2009 Defender 110 Puma 2.4 XS CSW Orkney Grey
Remove brackets etc then need a crow bar to pry it off Honestly
Post #307672 13th Feb 2014 1:28am
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me@td5.org



Member Since: 16 Jan 2011
Location: Warwick
Posts: 856

2000 Defender 90 Td5 HT Epsom Green
But buy a new aftermarket cradle/guard before you do the job that bolts to the underside of the chassis so you don't have to try and lever the old one back in. www.td5.org
Post #307677 13th Feb 2014 6:38am
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Jonno



Member Since: 06 Mar 2012
Location: Yorkshire
Posts: 234

United Kingdom 2011 Defender 90 Puma 2.4 HT Santorini Black
Just having this dilemma myself. The breather hose is totally rotten (which is pretty rubbish at 5 years old)

It seems the tank needs to be dropped to get to it, however most of the comments suggest LR dropped the tank into the chassis before the body was fitted hence it doesn't like to come out from the bottom...

If anybody knows of a method to remove the tank please comment !

Jono
Post #557429 20th Aug 2016 12:47pm
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Green Machine



Member Since: 19 Nov 2010
Location: North Yorkshire
Posts: 1226

United Kingdom 2005 Defender 90 Td5 CSW Tonga Green
Buy a replacement tank cradle from YRM that bolts on from underneath and then take an angle grinder to the old one to get it out, obviously taking care not to damage the tank itself. Admittedly not done it myself but my indie has just done the job on my 90. He said this was by far the easiest way of doing it. Plus the new YRM aluminium cradle looks great. Other cradles are available, just that I went with the YRM one (no affiliation). 2005 Td5 | 90 Station Wagon | Tonga Green
Post #557431 20th Aug 2016 1:04pm
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Jonno



Member Since: 06 Mar 2012
Location: Yorkshire
Posts: 234

United Kingdom 2011 Defender 90 Puma 2.4 HT Santorini Black
Not keen on taking an angle grinder to the chassis but it looks like there is no other way forward without removing the body.

I'll look into the replacement tank brackets.

Jono
Post #557434 20th Aug 2016 1:09pm
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Green Machine



Member Since: 19 Nov 2010
Location: North Yorkshire
Posts: 1226

United Kingdom 2005 Defender 90 Td5 CSW Tonga Green
Not the chassis, the old tank cradle that will be replaced with the new bolt-on version. 2005 Td5 | 90 Station Wagon | Tonga Green
Post #557435 20th Aug 2016 1:10pm
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Jonno



Member Since: 06 Mar 2012
Location: Yorkshire
Posts: 234

United Kingdom 2011 Defender 90 Puma 2.4 HT Santorini Black
If its just a cradle its not too bad, I'll have to have a closer look soon.

Jono
Post #557436 20th Aug 2016 1:12pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 8032

 2011 Defender 110 Puma 2.4 USW Stornoway Grey
I have done four or so of these. You don't need to cut out the old one just e everything and get a good pry bar and be prepared to do some work. Cheers

James
110 2012 XS Utility
130 2011 M57 bespoke Camper
90 2010 Hardtop
90 M57 1988 Hardtop
Post #558496 24th Aug 2016 6:30am
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