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Retrostu



Member Since: 03 Feb 2016
Location: Kent (AKA Garden of England)
Posts: 128

United Kingdom 2005 Defender 90 Td5 XS CSW Java Black
DEFENDER 90 2005 TD5 EGR removal to clean guide
Looked all over the net for an answer to this question I can't find one specifically.

I'm really after a photo guide to help me step-by-step it's not that I'm a retard or anything but a photo step-by-step idiot guide could be great to help not just me but others too.

I just want to clean it and replace not remove thanks.

Has this been documented on here before or am I the first?. It's more important to concentrate on what's ahead of you than what you have left behind.

This is what I keep watching to remind me why I own/keep my Defender. https://youtu.be/x4DZgOcgn1s
Post #521319 5th Apr 2016 8:28pm
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Screbble



Member Since: 26 Apr 2015
Location: Lancashire
Posts: 2103

United Kingdom 2004 Defender 90 Td5 XS CSW Zambezi Silver
I've not seen a guide, however having taken mine off, looked at it, then thrown it in the bin, it does look relatively easy to service.

I know you've specifically stated that you do not wish to replace, but may I ask why? Thumbs Up
Post #521333 5th Apr 2016 8:53pm
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Retrostu



Member Since: 03 Feb 2016
Location: Kent (AKA Garden of England)
Posts: 128

United Kingdom 2005 Defender 90 Td5 XS CSW Java Black
Quite simply Ive been bamboozled with all the for and against, it's obviously on there for a reason and some one was paid a lot of money to research design develop etc and if all the mot laws and regs get any tighter (which in sure they will) I don't want to have to refit it all.

May be im wrong who really knows for sure.

I've not had it long so just wanted to give it a check and a clean up. It's more important to concentrate on what's ahead of you than what you have left behind.

This is what I keep watching to remind me why I own/keep my Defender. https://youtu.be/x4DZgOcgn1s
Post #521387 6th Apr 2016 1:53am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17418

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
I may be wrong, but I don't recall ever hearing of the TD5 EGR causing problems (other than taking the edge off performance, of course), it seems to be a pretty reliable unit, so may I ask why you feel the need to clean it?

The TDCi EGR is the complete opposite, and seems to be a highly unsatisfactory unit. Unlike the TD5 it is also difficult to remove physically, requiring software modifications to disable (the TD% can simply be physically removed without software changes).

As far as cleaning is concerned, one of the main reasons that many people like to remove the EGR is because having one results in the inlet manifold and cylinder head inlet ports getting very gunged up, and this might be worth cleaning although it would be a big job.

To clean the actual EGR valve on a TD5 would be simple - just remove it from the manifold and wipe out the gunge, use something like brake cleaner if a solvent is needed, then refit.
Post #521428 6th Apr 2016 8:52am
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Screbble



Member Since: 26 Apr 2015
Location: Lancashire
Posts: 2103

United Kingdom 2004 Defender 90 Td5 XS CSW Zambezi Silver
Retrostu wrote:
Quite simply Ive been bamboozled with all the for and against, it's obviously on there for a reason and some one was paid a lot of money to research design develop etc and if all the mot laws and regs get any tighter (which in sure they will) I don't want to have to refit it all.

May be im wrong who really knows for sure.

I've not had it long so just wanted to give it a check and a clean up.


Good answer.

Maybe I should have kept mine Thumbs Up
Post #521667 6th Apr 2016 7:41pm
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