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Digger7820



Member Since: 21 Sep 2015
Location: Brigg Lincolnshire
Posts: 6

England 
Pre MOT
I decided to have my defender td5 2002 checked over before MOT. I had a quick look but found nothing, any way my friendly machanic had a better look and found the front crossmember, the one under the radiater. rotten
.
Now after ringing around I found that no one makes them, I am told its part of the chassis

Has anyone else found this to be true??

We can find them for the older defenders but not a td5
Post #471663 11th Nov 2015 5:03pm
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Freypal



Member Since: 23 Sep 2013
Location: Shropshire
Posts: 271

United Kingdom 1992 Defender 90 200 Tdi HT Portofino Red
It is part of the chassis. Can you not just clean out the rot and weld it?
Post #471741 11th Nov 2015 8:17pm
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Digger7820



Member Since: 21 Sep 2015
Location: Brigg Lincolnshire
Posts: 6

England 
Yes we decided to cut it out and build a new one was just trying not to have to take the whole from end out,
Graham
Post #471759 11th Nov 2015 9:02pm
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Freypal



Member Since: 23 Sep 2013
Location: Shropshire
Posts: 271

United Kingdom 1992 Defender 90 200 Tdi HT Portofino Red
Thumbs Up

Unfortunately it's only the Gearbox X-Member that's bolt in and easily replaceable.
Post #471762 11th Nov 2015 9:08pm
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Raywin



Member Since: 27 Feb 2015
Location: North Yorkshire
Posts: 48

United Kingdom 2001 Defender 90 Td5 HT Java Black
I have seen a project either on this forum or Landyzone where someone cut out the front cross member and used a length of square hollow section steel to replace it there were lots of pictures and it came out looking very good, it was very heavy duty.I have taken a quick look but I cant find that one but I found the link below if that helps:
http://mr-hippo.com/projects/donkey/xmember.htm

EDIT
GOT IT
Take a look here it may help you:
https://www.landyzone.co.uk/land-rover/def...ad.267306/
Post #471859 12th Nov 2015 8:33am
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Digger7820



Member Since: 21 Sep 2015
Location: Brigg Lincolnshire
Posts: 6

England 
Thanks very much pictures very helpful, we now have a plan! Seems to be a week point don't understand why someone hasn't fabricated the crossmember must be a need for one!?
Graham
Post #471935 12th Nov 2015 2:01pm
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jimbob7



Member Since: 06 Jul 2013
Location: uk
Posts: 2055

tbh,don't think its a weak point,the rear x-member is, coz it gets very,very heavy spray from pretty much all the wheels,the front only gets spray from what is ever in front, at 60 mph it should be 30 meters/90 feet in front...
Don't wanna rub noses in it,but regular cleaning would avoid this,waxoil or not. Pov.spec,ftw. 2006, 110,TD5.
Post #471945 12th Nov 2015 2:23pm
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Raywin



Member Since: 27 Feb 2015
Location: North Yorkshire
Posts: 48

United Kingdom 2001 Defender 90 Td5 HT Java Black
Well mine looks a bit ragged also, remember that when you are out in winter this is getting the first shot at all the muck and salt on the road, took out my radiator last year and it seemed to be made from popodoms, on the bottom half the aluminium had just corroded away with the constant salt spray.
If you look at the links in my first post I don't think cleaning would have helped them much.
Post #471953 12th Nov 2015 2:37pm
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Freypal



Member Since: 23 Sep 2013
Location: Shropshire
Posts: 271

United Kingdom 1992 Defender 90 200 Tdi HT Portofino Red
Have to say I haven't really heard of these rotting... my 200tdi has a fairly ropey chassis and is on its 2nd rear x member replacement but the front x member is fine... maybe its all the oil leaks from the engine bay Laughing
Post #472021 12th Nov 2015 7:18pm
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Retroanaconda



Member Since: 04 Jan 2012
Location: Scotland
Posts: 2647

Scotland 
The front of the chassis will often rot on vehicles used off road as mud accumulates in the dumbirons and the main rails. Could quite easily get into the crossmember too, once it's in there it's very difficult to remove it and then the chassis just rots from the inside.
Post #472050 12th Nov 2015 8:28pm
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