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Derrickthedefender



Member Since: 28 Jan 2014
Location: South
Posts: 294

United Kingdom 2004 Defender 90 Td5 SW Zambezi Silver
Need help...
So today this happened:

My 90 has started to make a strategy noise, almost like the sound of a faulty UJ on the prop shaft (I know this as I replaced the rear prop the other week), but upon initial investigation I can't see anything.
Then there have been a couple of times when the engine has taken its time to turn over when starting both warm and cold.
Now most recently, it has 'coughed' a couple of times while driving, when this has happened, the engine light and glow plug lights flashed on and off. Then it went back to normal.

I thought it might be a blocked fuel pump relay by the filter, but also of note, I can't here the fuel pump at all on some starts...

Any ideas? Faulty fuel pump maybe? A Defender... Mans best friend, never judges, trustworthy (most of the time), go anywhere, do anything, looks the business, and mans biggest money pit!!!

Yes the name for my 90 is Derrick!
Post #458481 27th Sep 2015 6:13pm
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GREENI



Member Since: 22 Aug 2010
Location: staffs
Posts: 10381

United Kingdom 
Injector harness, if it's 'hiccuping?
Post #458485 27th Sep 2015 6:26pm
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chinnus



Member Since: 24 Aug 2012
Location: UK
Posts: 119

2001 Defender 90 Td5 ST Coniston Green
What are the faults codes if any?
Post #459209 30th Sep 2015 9:55am
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Derrickthedefender



Member Since: 28 Jan 2014
Location: South
Posts: 294

United Kingdom 2004 Defender 90 Td5 SW Zambezi Silver
Injector harness, I will check that when I am back, I am away until next week... I don't have a fault code reader, is it worth going to a garage to have it checked. A Defender... Mans best friend, never judges, trustworthy (most of the time), go anywhere, do anything, looks the business, and mans biggest money pit!!!

Yes the name for my 90 is Derrick!
Post #459444 1st Oct 2015 6:50am
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K9F



Member Since: 12 Nov 2009
Location: Bournemouth
Posts: 9610

United Kingdom 2008 Defender 90 Puma 2.4 XS CSW Stornoway Grey
Morning Derrick,

Not yet worth a garage trip. There is a well known fault of oil ingress into the injector loom on TD5s. This can manifest itself in numerous running and starting issues. For the amount of time it would take it may be worth a look perhaps? The second link relates to the sealing of the loom if this indeed your cause. Good luck!

Thumbs Up

http://www.defender2.net/forum/topic36911....ector+loom

http://www.defender2.net/forum/topic37090.html?highlight=oil+loom If you go through life with your head in the sand....all people will see is an ar5e!!

Treat every day as if it is your last....one day you will be right!!
Post #459445 1st Oct 2015 6:55am
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Alien



Member Since: 18 Jan 2015
Location: Bacchus Marsh
Posts: 230

Australia 
G'day,
Can you give us more details on "the engine has taken its time to turn over when starting both warm and cold." please.

I could be miss reading things but I suspect you have heard a chirping like a universal joint?
I've found there are 3 causes of a similar sounding chirp.
1- universal joint, particularly as you load/unload the drive train.
2- broken exhaust manifold stud, usually at either end so causes a chirping when under load.
3- serpentine belt idler pullies.

If it's occasionally slow to crank (turning over slowly) I'd look at the idler pullies.
It is not unusual for one to seize, this then burns the belt until it destroys itself.
Usually when this is happening the alt light is on as it's not turning,power steering stops too (with the water pump off the back of it) so stiff steering also.
Unfortunately the harmonic doesn't like the shock when this happens and breaks the internal rubber.
It can be an expensive outcome so I changed the idlers as a service item. Cheers,
Kyle.
Post #459504 1st Oct 2015 10:02am
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Derrickthedefender



Member Since: 28 Jan 2014
Location: South
Posts: 294

United Kingdom 2004 Defender 90 Td5 SW Zambezi Silver
Okay now I'm back I have got an update.

I have changed the injector harness and it started and ran for a bit, now it has cut out completely again, I have tried resetting the ecu, and it works a couple of times.. There is a load buzzing from the relay which I think is the fuel pump relay, it is one of the two yellow relays by the ecu, I don't know for sure what they are. There is no oil on the ecu connections...

Any ideas?? A Defender... Mans best friend, never judges, trustworthy (most of the time), go anywhere, do anything, looks the business, and mans biggest money pit!!!

Yes the name for my 90 is Derrick!
Post #461891 9th Oct 2015 6:07pm
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769

England 2004 Defender 110 Td5 CSW Bonatti Grey
Clean all the terminals and crimp up too for all the yellow relays and refit them. Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #461893 9th Oct 2015 6:10pm
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Derrickthedefender



Member Since: 28 Jan 2014
Location: South
Posts: 294

United Kingdom 2004 Defender 90 Td5 SW Zambezi Silver
Are all the yellow relays the same? Where would I find s replacement? When you say crimp up? What do you mean?

Thank you for your reply A Defender... Mans best friend, never judges, trustworthy (most of the time), go anywhere, do anything, looks the business, and mans biggest money pit!!!

Yes the name for my 90 is Derrick!
Post #461897 9th Oct 2015 6:20pm
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Derrickthedefender



Member Since: 28 Jan 2014
Location: South
Posts: 294

United Kingdom 2004 Defender 90 Td5 SW Zambezi Silver
Also when it was running and then hiccuping, the temperature gauge would fluctuate lots and quickly... A Defender... Mans best friend, never judges, trustworthy (most of the time), go anywhere, do anything, looks the business, and mans biggest money pit!!!

Yes the name for my 90 is Derrick!
Post #461898 9th Oct 2015 6:25pm
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K9F



Member Since: 12 Nov 2009
Location: Bournemouth
Posts: 9610

United Kingdom 2008 Defender 90 Puma 2.4 XS CSW Stornoway Grey
Derrickthedefender wrote:
There is no oil on the ecu connections...Any ideas??


New and old harness?

Have you checked to see if you had oil ingress in the old injector loom? If there was evidence you may need to check the ECU to make sure it hasn't migrated in there too and clean it out.

Thumbs Up If you go through life with your head in the sand....all people will see is an ar5e!!

Treat every day as if it is your last....one day you will be right!!
Post #461914 9th Oct 2015 7:19pm
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769

England 2004 Defender 110 Td5 CSW Bonatti Grey
Derrickthedefender wrote:
Are all the yellow relays the same? Where would I find s replacement? When you say crimp up? What do you mean?

Thank you for your reply


The terminals that the relay plugs into need crimping/squashing tighter so they are a tighter fit and the terminals need a good clean too. I've read somewhere on here that temp gauge fluctuation can be a symptom of poor relay connections. Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #461946 9th Oct 2015 9:09pm
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Derrickthedefender



Member Since: 28 Jan 2014
Location: South
Posts: 294

United Kingdom 2004 Defender 90 Td5 SW Zambezi Silver
Thanks guys, I'll have look tomorrow, is it easy enough to open the Eco to have a look for oil ingress?
Then I will look to crimp the connectors, again I am assuming I can open up the connectors to the openings relatively easily...?
Hopefully this will help it start!? A Defender... Mans best friend, never judges, trustworthy (most of the time), go anywhere, do anything, looks the business, and mans biggest money pit!!!

Yes the name for my 90 is Derrick!
Post #461949 9th Oct 2015 9:21pm
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JWL



Member Since: 26 Oct 2011
Location: Hereford
Posts: 3443

England 2002 Defender 110 Td5 SW Coniston Green
Hi Ben, I would just guage the ECU from the socket, I did open mine last year as I was a little concerned that the amount of oil that was in the plug. The seal around the box is quite robust and it does take some prising apart, when it did come apart there was no trace of any contamination inside whatsoever and LR must have had a brainwave when the designed the socket . The pins you see from the outside have quite a circuit to travel before they actually get to the circuit board, they rise up and enter the box near the top, pass through then drop, then they go up to the pcb. For any oil to track to the board it has to defy gravity, pass through some goodish insulation to get inside.
After seeing what lengths LR have gone to I wouldn't be too worried
As to the spade connectors on the relays, just look and feel that the wires feel secure to the connectors and you can give the female ends a slight squeeze so when you slide them back on the spade on the relay it is a positive, stiff connection.
Post #461963 9th Oct 2015 9:40pm
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Derrickthedefender



Member Since: 28 Jan 2014
Location: South
Posts: 294

United Kingdom 2004 Defender 90 Td5 SW Zambezi Silver
Thanks John, and good to hear from you again!, when I put the new injector harness on, there was a little oil on the connections, does this need cleaning out? A Defender... Mans best friend, never judges, trustworthy (most of the time), go anywhere, do anything, looks the business, and mans biggest money pit!!!

Yes the name for my 90 is Derrick!
Post #462017 10th Oct 2015 9:11am
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