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GREENI



Member Since: 22 Aug 2010
Location: staffs
Posts: 10383

United Kingdom 
Loving the pork pies Cool
Post #437141 11th Jul 2015 9:23pm
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Pickles



Member Since: 26 May 2013
Location: Melbourne
Posts: 3785

Australia 2013 Defender 90 Puma 2.2 CSW Keswick Green
Ian,.."criminal to use all my new parts"???!!.....Lol!!!....It must be a great feeling that you've taken so much trouble to find all this N.O.S. stuff, and now it's being put to the best possible use on "YOUR" vehicle,...good job I reckon!!
I'd be keeping the boxes too! Pickles.
Post #437152 11th Jul 2015 10:05pm
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ian series 1



Member Since: 17 Nov 2014
Location: south
Posts: 3127

United Kingdom 2008 Defender 90 Puma 2.4 CSW Bonatti Grey
Hi Pickles,

It just felt wrong, taking the lights out of the box! Almost like your destroying a little bit of history!

Still, it's done now, and still have lots more boxes to open Very Happy


Bulkhead next Thumbs Up 80" 80" 86" 88" 90"

Wanted, Forward Control Anything considered.
Post #437172 12th Jul 2015 5:40am
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ian series 1



Member Since: 17 Nov 2014
Location: south
Posts: 3127

United Kingdom 2008 Defender 90 Puma 2.4 CSW Bonatti Grey
Few more bits done yesterday.

All the little bits that seem to take the time!
Re riveted the hand brake shoes, cleaned up and painted.

Stripped the gearbox in the week, all worn parts removed and replaced with new.
New gaskets all round.

Hope to get the bulkhead fitted this week.

We are getting there slowly Wink



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 80" 80" 86" 88" 90"

Wanted, Forward Control Anything considered.
Post #442478 2nd Aug 2015 5:37pm
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Ellisboy



Member Since: 13 Oct 2013
Location: Deep South
Posts: 539

1998 Defender 90 300 Tdi CSW Epsom Green
Thumbs Up looking good mate.
Post #442490 2nd Aug 2015 5:59pm
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ian series 1



Member Since: 17 Nov 2014
Location: south
Posts: 3127

United Kingdom 2008 Defender 90 Puma 2.4 CSW Bonatti Grey
Cheers Stephen,

Seem to spend most of the time re drilling all the holes out on all the re galvanised stuff!
Re tapping holes etc, all takes a long time Big Cry 80" 80" 86" 88" 90"

Wanted, Forward Control Anything considered.
Post #442493 2nd Aug 2015 6:03pm
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ian series 1



Member Since: 17 Nov 2014
Location: south
Posts: 3127

United Kingdom 2008 Defender 90 Puma 2.4 CSW Bonatti Grey
Sorry, trying to upload photos, but it's not playing ball! 80" 80" 86" 88" 90"

Wanted, Forward Control Anything considered.
Post #448519 23rd Aug 2015 6:26pm
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Ellisboy



Member Since: 13 Oct 2013
Location: Deep South
Posts: 539

1998 Defender 90 300 Tdi CSW Epsom Green
Big Cry
Post #448529 23rd Aug 2015 7:00pm
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ian series 1



Member Since: 17 Nov 2014
Location: south
Posts: 3127

United Kingdom 2008 Defender 90 Puma 2.4 CSW Bonatti Grey
Right, bit more this weekend.

Gearbox back in after a slow painful rebuild Big Cry (it really was worn out!)
PTO drive unit fitted to the rear, and Rear PTO, stripped cleaned, and checked.


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Quick before and after of gearbox!



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The 2ltr engine ran well before it was stripped, but glad I decided to pull it apart!
Every gasket had just rotted away Surprised
Oil strainer had 60 years of crud stuck to it, how it ever got oil to the top end I will never know!



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Rear main oil seal was like concrete, how it kept oil in I do not know? Confused


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Rest of the engine was good, took the crank out and it was unmarked.
One shell was showing a tiny bit of wear, but nothing to worry about.
Pistons were unmarked, as were the bores.
Valve seats were good, as were the valves, only needing grinding back in.


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Still plenty to clean up,
It's starting to resemble a Land Rover again Very Happy 80" 80" 86" 88" 90"

Wanted, Forward Control Anything considered.
Post #448566 23rd Aug 2015 8:51pm
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Ellisboy



Member Since: 13 Oct 2013
Location: Deep South
Posts: 539

1998 Defender 90 300 Tdi CSW Epsom Green
Bow down splendid
Post #448576 23rd Aug 2015 9:21pm
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ian series 1



Member Since: 17 Nov 2014
Location: south
Posts: 3127

United Kingdom 2008 Defender 90 Puma 2.4 CSW Bonatti Grey
Woohoo!

Bulkhead on today Very Happy
She's starting to look Land Rover like again!!



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 80" 80" 86" 88" 90"

Wanted, Forward Control Anything considered.
Post #456386 19th Sep 2015 7:12pm
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Ellisboy



Member Since: 13 Oct 2013
Location: Deep South
Posts: 539

1998 Defender 90 300 Tdi CSW Epsom Green
Bow down that's lovely! Looking great mate,bet your well pleased too.
Post #456406 19th Sep 2015 7:59pm
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Anderzander



Member Since: 08 Feb 2011
Location: Lancashire
Posts: 1000

United Kingdom 
Wow ! That's mega clean !!!

Really high standard you're working to. Smile
Post #456421 19th Sep 2015 8:32pm
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milesr3



Member Since: 12 Feb 2013
Location: Suffolk
Posts: 873

2016 Defender 90 Puma 2.2 XS CSW Keswick Green
Looking very smart and you're making it look quite effortless!

I'm surprised, but perhaps I shouldn't be how familiar much of that looks.
Post #456422 19th Sep 2015 8:32pm
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ian series 1



Member Since: 17 Nov 2014
Location: south
Posts: 3127

United Kingdom 2008 Defender 90 Puma 2.4 CSW Bonatti Grey
Cheers guys.

Not sure how long it will stay like that?




Milesr3......you must be able to appreciate how time consuming putting it all back together is!

Nearly everything that was done today, took twice as long as it should have done!

Silly things like not putting the Dynamo fixings on the block, then realising that in order to fit them, the inlet manifold needed to come off again Big Cry
Which then means the battery tray had to come off again......schoolboy errors! Rolling Eyes

It's getting there though.

Cheers
Ian 80" 80" 86" 88" 90"

Wanted, Forward Control Anything considered.
Post #456429 19th Sep 2015 8:50pm
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