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Landydefender1



Member Since: 13 May 2015
Location: East Yorkshire
Posts: 63

United Kingdom 2003 Defender 90 Td5 HT Rioja Red
Valeo or Genuine clutch and flywheel?
Do I go for a genuine LR clutch and flywheel or a Valeo?
Cheers
Post #427382 31st May 2015 7:33am
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5843

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
I replaced mine twice with Valeo 5 piece kit. 2nd time all but dmf was changed due to having a new gearbox. No issues at all. Purchased from Ribble4x4 ebay shop. 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #427470 31st May 2015 11:23am
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bga86



Member Since: 17 Jan 2014
Location: Here and there
Posts: 205

2015 Defender 90 Puma 2.2 HT Fuji White
Valeo is genuine just doesn't have a lr stamp on it. It's all I fit at work, have fitted a LOT of them with no issues Thumbs Up
Post #427559 31st May 2015 5:42pm
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5843

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
This is the one I got (twice)
http://www.ebay.co.uk/itm/LAND-ROVER-DEFEN...3a530a7df1 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #427569 31st May 2015 6:03pm
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Caterham



Member Since: 06 Nov 2008
Location: Birmingham
Posts: 6298

England 2011 Defender 110 Puma 2.4 XS CSW Stornoway Grey
please enlighten me. we are you replacing the flywheel I'd have thought that would be good for the life of the vehicle?
Post #427611 31st May 2015 7:41pm
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5843

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
I replaced mine, because;

A. The clutch was really heavy so a good time as the box was out
B. The car was on 140k when I got the job done so no idea how old the DMF was. 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #427622 31st May 2015 8:17pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17372

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Caterham wrote:
please enlighten me. we are you replacing the flywheel I'd have thought that would be good for the life of the vehicle?


Rolling with laughter A TD5 DMF has a life expectancy fairly similar to a Puma driven plate!

Indeed it was the abject uselessness of the TD5's flywheel that persuaded LR to revert to a solid flywheel on the Puma. Shame they didn't do a better job (though to be fair designing a flywheel/clutch combo for a modern high speed diesel isn't easy).
Post #427642 31st May 2015 9:29pm
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Landydefender1



Member Since: 13 May 2015
Location: East Yorkshire
Posts: 63

United Kingdom 2003 Defender 90 Td5 HT Rioja Red
Caterham wrote:
please enlighten me. we are you replacing the flywheel I'd have thought that would be good for the life of the vehicle?

I don't know? I have been advised to change the clutch and flywheel at the same time?
Post #427662 31st May 2015 10:56pm
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Caterham



Member Since: 06 Nov 2008
Location: Birmingham
Posts: 6298

England 2011 Defender 110 Puma 2.4 XS CSW Stornoway Grey
forgot they are dual mass - that explains it.
Embarassed
Post #427704 1st Jun 2015 8:41am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17372

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
A dual-mass flywheel has two parts, mounted coaxially on precision bearings, with a resilient (spring) coupling between them. When new, there should be sprung rotational movement between the two parts, so that the angular vibration of the crankshaft (which isn't running at a constant speed on a modern high-speed diesel engine) is not passed to the transmission. In effect, the srings in the DMF do exactly the same job as the springs found in the driven plate of a TDCi/Puma clutch, or any other traditional clutch (such as on a Series Landrover).

There are two common problems which kill a DMF. One is that the springs compress and take on a premanent 'set' (ie they become shorter). This will cause clunks and rattles and may lead to clutch judder (and is actually the same problem that kills Puma clutches, although because there is more room for springs in a DMF it doesn't happen quite as quickly as it does on the Puma).

The second, and more significant problem, is that wear develops in the bearings between the two parts, so that there is non-axial movement between them (in effect thy become loose and wobbly). This is the DMF-killer, and inevitably leads to judder and driveability issues. It is worth remembering that for obvious (contamination-risk) reasons the bearings are not lubricated so wear is inevitable.

Typically a TD5 DMF (Defender or Disco2) will probably need a new DMF after around 100k miles. On the other hand, a Puma/TDCi will probably need a new driven plate after around 50k miles.

From the owners' perspective, the introduction of the DMF moves the major wear point from the driven plate (a £50-ish part) to the DMF (a £250+ -ish part) which isn't helpful. The problems which the TD5 DMF introduced are allegedly the reason that LR reverted to a traditional clutch on the TDCi instead of simply using the Transit DMF clutch. Although I flippantly commented above that it is a shame they didn't do a better job, it is worth bearing in mind that the modern high-speed diesel engine does make it very difficult to design a satisfactory flywheel and clutch arrangement.

We - the consumer - demand diesels which drive and rev like petrol engines, yet this means that they have to have small and light flywheels. A small and light flywheel is not effective at smoothing out the torsional vibration which a diesel engine inevitably has, so some other form of damping has to be introduced to the driveline, ie the clutch has to be a lot "springier" than a petrol engine's clutch. Then of course we moan when the springs wear and the clutch needs renewing!

As noted in the thread above, there are solid flywheel conversions available for the TD5, but they receive very mixed reviews. Many people find them awful because they will result in more noise and vibration in the driveline. Those who can live with this generally find them fine. It should be possible to produce a solid conversion without these problems, but it woudl have to use a driven plate like the Puma/TDCi, with the accelerated wear characteristics that that would bring.

Really I think that we have to accept that a TD5 will need a new assembly every 100k miles, and Puma every 50k miles, and accept that that is a fact of life for our chosen vehicle!


Edit: This youtube video might be of interest, it shows what tends to happen to a DMF.
Post #427710 1st Jun 2015 8:58am
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Landydefender1



Member Since: 13 May 2015
Location: East Yorkshire
Posts: 63

United Kingdom 2003 Defender 90 Td5 HT Rioja Red
Thank you for the information I will be changing both then..... All I need is to find a garage to do it at the best price!
Post #427812 1st Jun 2015 4:08pm
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barbel jim



Member Since: 12 Dec 2012
Location: Northants
Posts: 1423

United Kingdom 2005 Defender 90 Td5 HT Tonga Green
Make sure they change the spigot bush as well. A £2 part that causes a squeal, and the reason I'm doing mine Thumbs Up
Post #427838 1st Jun 2015 5:46pm
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5843

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
Agree with the above. I didnt first time around - 2 months later the squeal appeared and stayed until I replaced the clutch again this time with the spigot. So much better. 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #427924 1st Jun 2015 9:38pm
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Landydefender1



Member Since: 13 May 2015
Location: East Yorkshire
Posts: 63

United Kingdom 2003 Defender 90 Td5 HT Rioja Red
excossack wrote:
This is the one I got (twice)
http://www.ebay.co.uk/itm/LAND-ROVER-DEFEN...3a530a7df1

Does that come with the spigot?
Post #428948 6th Jun 2015 4:44am
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5843

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
Its that little ring thing at the bottom of the picture (to the right of the release bearing)
From advert:

This is a 5 piece TD5 Valeo and clutch kit the kit includes

Duel mass flywheel (OE Valeo)
Clutch cover OE
Clutch plate OE
Thrust bearing OE
Spigot bearing OE 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #429007 6th Jun 2015 1:50pm
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