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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17353

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Dave, have you been able to try this out in practice to see how effective it is? It looks very promising, a really neat solution.
Post #390909 21st Jan 2015 9:17am
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diesel_jim



Member Since: 13 Oct 2008
Location: hiding
Posts: 6092

United Kingdom 2006 Defender 110 Td5 SW Epsom Green
Very neat. Just looked on their site.... no sign of it yet, nor price. Whistle
Post #390923 21st Jan 2015 9:41am
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ashtrans
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Member Since: 08 Nov 2008
Location: Harpenden
Posts: 257

United Kingdom 
done, need to tidy up the photos :

http://www.ashcroft-transmissions.co.uk/mt...t-kit.html Dave
Post #391001 21st Jan 2015 12:18pm
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ian series 1



Member Since: 17 Nov 2014
Location: south
Posts: 3127

United Kingdom 2008 Defender 90 Puma 2.4 CSW Bonatti Grey
I shall be on the phone to you very soon as I have 2 to do in a few weeks!
I have done this to my own and one other,


Click image to enlarge
 80" 80" 86" 88" 90"

Wanted, Forward Control Anything considered.
Post #391037 21st Jan 2015 1:28pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17353

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
I like the detail of including a laser-cut (or similar) C-spanner!

Next time I have the transfer box off - hopefully not too soon as it was last done recently - I will be fitting one of these.

Excellent idea, beautiful engineering! Thumbs Up
Post #391039 21st Jan 2015 1:31pm
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miket



Member Since: 05 Oct 2012
Location: Peak District
Posts: 143

Just over 18 monrths since I started this thread, and my 110 has started making similar noises to shortly before the adaptor shaft failed back in 2013. They came on very suddenly this morning and so I'm planning on getting it recovered to a local garage (no point driving it and getting stuck in the middle of nowhere).

Just when I thought I'd got it more or less sorted out (stopped the numerous leaks, fixed the corrosion, replaced the knackered starter motor...)

Censored .
Post #392932 27th Jan 2015 10:03am
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flying_low



Member Since: 08 Apr 2011
Location: Masai Mara
Posts: 19

Kenya 2011 Defender 110 Puma 2.4 SW Keswick Green
ian series 1 wrote:
I shall be on the phone to you very soon as I have 2 to do in a few weeks!
I have done this to my own and one other,


Click image to enlarge


Hi Ian!
Thank looks like a neat job with the Grease Nipple!
Question; will you then drill a hole into the casing to allow access to the nipple? and if so, hole will have to be in the bottom of casing yes? i would assume so. I guess you could also plug the hole with a suitable rubber bung or similar to help stop water / mud etc ingress?

Your thoughts?
Riz 2011 110 Tdci
1982 Range Rover V8 Classic (Gone)
Post #393224 28th Jan 2015 9:08am
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chadjizz



Member Since: 25 Apr 2012
Location: sussex
Posts: 559

England 2013 Defender 130 Puma 2.2 HCPU Orkney Grey
amazing design.
Post #393456 28th Jan 2015 9:03pm
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Devon-Rover



Member Since: 22 Jan 2015
Location: South Devon
Posts: 914

United Kingdom 2014 Defender 110 Puma 2.2 USW Aintree Green
To seal the hole I would think something along the lines of drilling and then tapping a thread to take a bung plug or similar. I think something like a diff level bung which is about 1/2 NPT or some such obscure thread. It has to be enough to get the grease gun in.
Post #393502 28th Jan 2015 10:37pm
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ian series 1



Member Since: 17 Nov 2014
Location: south
Posts: 3127

United Kingdom 2008 Defender 90 Puma 2.4 CSW Bonatti Grey
Hi

I went to the dealer and brought the drain bung used for the puma gear box, drilled and tapped through the side to gain access, the end result looks factory.

There is another nipple on the opposite side on the coupling to keep everything balanced
All worked quite well!

Ian 80" 80" 86" 88" 90"

Wanted, Forward Control Anything considered.
Post #393528 29th Jan 2015 6:53am
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dgardel



Member Since: 30 Nov 2008
Location: Veneto (Heart & Head)
Posts: 3586

Italy 
Why not 80% of MoS2 Grease with 20% of copper grease mix? Discovery 5 td6 HSE Stornoway Gray Outback Engineering Limited Edition

IID Pro MV License
Post #393537 29th Jan 2015 7:34am
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flying_low



Member Since: 08 Apr 2011
Location: Masai Mara
Posts: 19

Kenya 2011 Defender 110 Puma 2.4 SW Keswick Green
Hi All, in case anyone fancies a laugh.. see the below response from the dealers in Nairobi -
----------
Reference our telecom and the service history that you sent, the following have been noted;

1. On the 8th of August 2013, the transfer box rear output seal was replaced.
2. This was not done by a JLR authorized dealer.
3. The replacement of this seal would require one to remove the output shaft.
4. If whilst refitting the shaft the snap ring is not properly seated, damage consistent to the current failure would result.

In view of the above, JLR is not in position to assist with the current repairs.
-----------
T-Box rear output shaft seal replacement required *rear output shaft* to be removed???
This is after ive sent them pictures of the above parts .. intermediate shaft and coupling.

Ha Ha Ha. 2011 110 Tdci
1982 Range Rover V8 Classic (Gone)
Post #393565 29th Jan 2015 9:17am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17353

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
ian series 1 wrote:
Hi

I went to the dealer and brought the drain bung used for the puma gear box, drilled and tapped through the side to gain access, the end result looks factory.

There is another nipple on the opposite side on the coupling to keep everything balanced
All worked quite well!

Ian


That is exactly the mod that at least one main dealer has been applying, a mod which I was told was officially sanctioned by LR, though I have no evidence of such official sanction.
Post #393572 29th Jan 2015 9:54am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17353

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
flying_low wrote:
Hi All, in case anyone fancies a laugh.. see the below response from the dealers in Nairobi -
----------
Reference our telecom and the service history that you sent, the following have been noted;

1. On the 8th of August 2013, the transfer box rear output seal was replaced.
2. This was not done by a JLR authorized dealer.
3. The replacement of this seal would require one to remove the output shaft.
4. If whilst refitting the shaft the snap ring is not properly seated, damage consistent to the current failure would result.

In view of the above, JLR is not in position to assist with the current repairs.
-----------
T-Box rear output shaft seal replacement required *rear output shaft* to be removed???
This is after ive sent them pictures of the above parts .. intermediate shaft and coupling.

Ha Ha Ha.


Rear output shaft seal .... that's the one that leaks into the handbrake, and only requires removal of the handbrake and drive flange, right?

Are they complete morons?
Post #393574 29th Jan 2015 9:57am
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munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
I just put a rubber bung in mine , as its not a sealed casing anyway

did think about making it sealed then have it oil filled , would be easy to do
Post #393575 29th Jan 2015 10:01am
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