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MrB



Member Since: 30 Jan 2014
Location: Buckinghamshire
Posts: 79

United Kingdom 2002 Defender 90 Td5 CSW Zermatt Silver
As the sharp eyed of you will note, we also looked at equipping the car with KBX light surrounds, grill, side vents and also changed out the whole supplementary lighting system to LEDs. Personally I'm not a fan of the NAS size lighting so we opted for more stock looking LEDs from RDX which for the money were excellent and increase safety ten fold as they're bright and very fast responding. Also at the time we upgraded the headlights to Wipac crystals and Philips 120% bulbs – but the headlights or candles as we fondly called them remained a bone of contention.


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Post #340761 25th Jun 2014 4:37pm
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MrB



Member Since: 30 Jan 2014
Location: Buckinghamshire
Posts: 79

United Kingdom 2002 Defender 90 Td5 CSW Zermatt Silver
david mitchell wrote:
Wow, you guys could perhaps provide sound deading service to other defender owners. Extremely well finished. So who gets to drive this beauty?


Thanks David, means a great deal to get a good response. I'm the lucky individual that gets to drive it, but brotherly love meant little brother is fully insured for when the mood takes him! lol
Post #340762 25th Jun 2014 4:39pm
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MrB



Member Since: 30 Jan 2014
Location: Buckinghamshire
Posts: 79

United Kingdom 2002 Defender 90 Td5 CSW Zermatt Silver
After fitting the lighting, KBX bits and headlights we then wanted to add DRL's. At the time not many suppliers, aside from Twisted Performance, were reselling these, so out came the little brother's talents once more and he worked his magic on a stock bumper.

We used the same lighting manufacturer that Twisted used too so the light quality was great. We then did a fair amount of research and discovered that most UK Defenders come with a 'running light' feed that is required for the Swedish (I believe) market. This feed came directly off the stock wiring loom (drivers side) so made it a no brainer to tap into for the DRL light feed.


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Post #340764 25th Jun 2014 4:48pm
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MrB



Member Since: 30 Jan 2014
Location: Buckinghamshire
Posts: 79

United Kingdom 2002 Defender 90 Td5 CSW Zermatt Silver
Here's the finished DRL lights fitted and they're such a great addition.


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Last edited by MrB on 3rd Jul 2014 7:28pm. Edited 1 time in total
Post #340765 25th Jun 2014 5:07pm
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MrB



Member Since: 30 Jan 2014
Location: Buckinghamshire
Posts: 79

United Kingdom 2002 Defender 90 Td5 CSW Zermatt Silver
As with most projects... things started to snowball and more and more parts were being collected but certain historical issues needed rectifying before new bits could be added.

Originally the Defender came with the stock Land Rover light guards and we were keen to address this design. But first we needed to learn the art of aluminium welding to remove the original (crooked) holes that Land Rover had drilled in the wings to mount their light guards.

I must stress this is not for the faint hearted as it can go horribly wrong if your timing is out or technique poor but the results were extremely satisfactory for a first attempt.


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Post #340767 25th Jun 2014 5:25pm
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MrB



Member Since: 30 Jan 2014
Location: Buckinghamshire
Posts: 79

United Kingdom 2002 Defender 90 Td5 CSW Zermatt Silver
Next came the trial fitting of the new Defender Puma bonnet – I absolutely love this bonnet design as the bulge looks great both externally as well as from the driving seat. Once dry fitted, the vehicle was then broken down into various components and shipped off for a lovely spray job.


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Post #340770 25th Jun 2014 5:30pm
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MrB



Member Since: 30 Jan 2014
Location: Buckinghamshire
Posts: 79

United Kingdom 2002 Defender 90 Td5 CSW Zermatt Silver
So half way through its stay at the paint shop I elected to pop down and see the progress. We also elected to repaint the KBX items too as it was marginally off, so it all looked like new.


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Post #340773 25th Jun 2014 5:41pm
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MrB



Member Since: 30 Jan 2014
Location: Buckinghamshire
Posts: 79

United Kingdom 2002 Defender 90 Td5 CSW Zermatt Silver
A few close ups of the colour coded goodness...


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Post #340777 25th Jun 2014 5:49pm
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MrB



Member Since: 30 Jan 2014
Location: Buckinghamshire
Posts: 79

United Kingdom 2002 Defender 90 Td5 CSW Zermatt Silver
For some reason I can't upload any more pics for now guys, so they'll be more to follow very soon! Hope this has been interesting. Nath
Post #340781 25th Jun 2014 6:07pm
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Alex1976



Member Since: 23 Jan 2013
Location: Buckingham
Posts: 596

England 
Wow! That is a lovely Defender now you have worked so hard on it. Really impressed and I love this thread detailing all your work. Thumbs Up
Post #340786 25th Jun 2014 6:54pm
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Green Machine



Member Since: 19 Nov 2010
Location: North Yorkshire
Posts: 1226

United Kingdom 2005 Defender 90 Td5 CSW Tonga Green
Great thread Nath, really enjoyed reading through and seeing all your efforts so far! Looks like you've done a very thorough and tidy job throughout, which is great to see! Looking forward to the next instalments! 2005 Td5 | 90 Station Wagon | Tonga Green
Post #340791 25th Jun 2014 7:06pm
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MrB



Member Since: 30 Jan 2014
Location: Buckinghamshire
Posts: 79

United Kingdom 2002 Defender 90 Td5 CSW Zermatt Silver
Thanks guys, really appreciate the feedback!
Post #340828 25th Jun 2014 8:29pm
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Go Beyond



Member Since: 30 Jan 2012
Location: Headcorn, Kent
Posts: 6678

United Kingdom 
FCX are proud to have been associated, in a small way, with this build and thank you Nath for the kind words Bow down

Having seen this truck in the flesh it really is a peach and you guys are in for a treat when Nath shows you the 'extras' that he has designed that you can purchase on the web Thumbs Up
Post #340836 25th Jun 2014 8:44pm
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Lambley



Member Since: 20 Apr 2013
Location: Mid Devon
Posts: 1435

United Kingdom 2006 Defender 90 Td5 HT Java Black
Great job, well done. It looks like you've got a good eye for detail which is nice to see. I hope you don't mind me asking but roughly how much was the soundproofing alone, and how much did you need to do the job? I've done a similar job with a Noise Killer kit on my 90 H/T, which definitely helps, but I bet it's not in your league for sound deadening.
Post #340840 25th Jun 2014 8:56pm
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MrB



Member Since: 30 Jan 2014
Location: Buckinghamshire
Posts: 79

United Kingdom 2002 Defender 90 Td5 CSW Zermatt Silver
Hi Matt,

Praise is beyond deserved to you guys and thanks for the kind words on the truck. Got something new I'd like to show you too.

You still doing the breakfast meet at yours soon? If so let me know and I'll try and coax Mr. Timberlake along too in one of his fleet.

Nath
Post #340845 25th Jun 2014 9:05pm
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