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Dieselhead



Member Since: 21 Oct 2012
Location: Pulborough. West Sussex
Posts: 552

Does an EGR still clean when switched off??
Not sure I understand this but,

I had my EGR switched off. All has been well so far

What I have noticed is after a long hard motorway run, when I turn the engine off you can hear the cleaning cycle Confused

After a long run back from Wales the other day, coming down the A34 the poxy thing was cleaning its self when I slowed down in traffic. It sounded fairly knackered from the noise it was making Shocked No lights on dash. After slowing down for the last leg of the run it was OK & when turned off, all was quite

Is this correct? I dont think it is?? Chris

2008 XS 110 2.4 Utility. Tonga Green
1953 Series 1 for restoration
1983 Mini Mayfair
2004 VW T5 Camper
2008 Diahatsu Sirion. Thats hers
Classic Bolens Garden Tractors
Post #335123 1st Jun 2014 8:52pm
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munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
could you unplug it without problems like engine light coming on ? , if it's been programmed out anyway

really need to ask who ever the map is done by
Post #335132 1st Jun 2014 9:08pm
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carrotbay



Member Since: 18 Aug 2013
Location: Northants, UK
Posts: 702

United Kingdom 2008 Defender 110 BMW M57 3.0 Diesel XS CSW Auto Santorini Black
I was thinking the same recently. Mine was disabled in the remap by BAS however still goes through a clean cycle. 2008 Defender 110 XS SW - M57N2 / 6HP28X
Post #335138 1st Jun 2014 9:51pm
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munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
I would say it shouldn't do cleaning cycle
Post #335142 1st Jun 2014 10:03pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20613

United Kingdom 
It should't do a cleaning cycle whilst running, not in my view anyway.
Cleaning whilst running or associated noises are usually when it's about to start playing up.
If it's closed it should be in-active anyway.


*Edited for spelling.


Last edited by custom90 on 1st Jun 2014 11:52pm. Edited 1 time in total
Post #335149 1st Jun 2014 10:44pm
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Cheshire110



Member Since: 26 Jul 2013
Location: Cheshire/London
Posts: 2769

United Kingdom 
had mine remapped and 'turned off' - still does the chucka chuck chuck on turn-off. Cheers, David
Land Rovers of all shapes S3 onwards… Daily is a 110 V8.
Post #335151 1st Jun 2014 10:52pm
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Rakthi



Member Since: 30 Nov 2012
Location: Where the cats are
Posts: 200

2011 Defender 110 Puma 2.4 HCPU Stornoway Grey
I got Bas remap, EGR switched off and no chuck chucka etc

The Ultragauge also shows it inactive so am sure mine is closed.
Post #335155 2nd Jun 2014 1:09am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17600

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
I have a BAS remap with the EGR disabled (2007 2.4) and it does not self clean.
Post #335174 2nd Jun 2014 8:07am
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Porny
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Member Since: 31 Aug 2009
Location: Sutton Coldfield - West Midlands
Posts: 809

 
EGR control and cleaning cycle are two different things....

I for one always leave the cleaning cycle in place in my calibrations - because it should be there. But stop EGR flow when engine running.

As far as I was aware every other 'tuner' always completely removed all the EGR function including turning off the cleaning cycle... hrrmm... interesting if this has changed. Wonder where they got that from.

In my opinion turning off the cleaning cycle is wrong - for numerous reasons - unless the valve is being removed.

With the cleaning cycle turned off, the valve will get sooted up with carbon deposits - which will result in the EGR valve becoming unseated - leading to uncontrolled EGR flow. This picture shows the inlet section/MAP from a vehicle modified by 'another tuner'. The EGR functions were all turned off - yet this is state of the inlet section.



And whilst the way that most other tuners disable EGR would mask any DTC's - this is also wrong - as uncontrolled EGR bleed not only effects the way the vehicle drives - but will also lead to increased bore wear (and a knackered engine).

Even with a standard vehicle, the EGR valve has issues and you can actually get valve lift even when the calibration has EGR function/flow disabled.

This is where one of the issues occurs... the valve lift allows and allows soot deposit/build up around the EGR valve - meaning that it can not shut properly - which leads to uncontrolled EGR flow - which is bad.

And as mentioned, because of the way that some tuners probably disable the EGR - they will also 'mask' the DTC - where as if the DTC was still active, a fault code and MIL would be logged.

There is also a big problem when people but the calibration back to standard... if the EGR has been turned off and masked with no cleaning cylce - I have found that 75% of Defenders then show EGR faults as it is now jammed... as the load is too high to complete a cleaning cycle. On stripping the intake down - these vehicles also show massive uncontrolled EGR flow with sooted up MAP sensors.

For this reason I now offer the option of EGR blanking kits - or even a Full EGR removal (physical component changes) on any tuned vehicle to stop any flow caused from valve lift.

In my opinion... EGR flow should be stopped (so EGR volume flow is 0 regardless of speed/load) - but cleaning left on.

Going back to the original posters thread....

The cleaning cycle on occurs when the ignition is turned off (and certain criteria is met) - it does not occur whilst driving. In my opinion, what you heard is a EGR valve that has failed - by the sounds of, your EGR valve has been lifting and not the valve can not seat properly (as EGR clean as been turned off - and thus its not sooted up). You were getting the noise because the engine calibration is demanding 0% flow - and thus the valve to be in a closed position - but because of the soot it can not get there. So it working overtime - hence the noise.


Ian IRB
The home of the first modified Keswick Green 90 - and the first 2.4 Puma through both the 200bhp and 550Nm barriers.

www.IRBdevelopments.com

www.facebook.com/irbdevelopments

www.integrated316.com

www.facebook.com/integrated316
Post #335448 3rd Jun 2014 2:08pm
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Caterham



Member Since: 06 Nov 2008
Location: Birmingham
Posts: 6318

England 2011 Defender 110 Puma 2.4 XS CSW Stornoway Grey
Shocked

Very interesting.

David I presume you have a recent remap compared to the other maps mentioned?
Post #335503 3rd Jun 2014 7:09pm
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Yorkshire90



Member Since: 22 Sep 2011
Location: West Yorkshire
Posts: 193

United Kingdom 
Porny wrote:

In my opinion turning off the cleaning cycle is wrong - for numerous reasons....


Welcome... to IRB's performance tuning school of doing things right* Rolling with laughter Thumbs Up

*name subject to change Mr. Green "Big green" 2000 Td5 90 IRB Developments modified (2004-2011)

Discovery 3 TDv6 GS Auto 2011-2012 *Missed the Defender too much*

IRB Developments rebuild: Project Ice cube 2012-......

http://www.defender2.net/forum/topic11056.html
Post #335841 4th Jun 2014 9:42pm
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munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
programme out the egr and clean cycle then fit a blank then you cant get a buildup of cr@p in it and you know its not stuck or leaking cr@p in to manifold
Post #336941 9th Jun 2014 4:05pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20613

United Kingdom 
I thought after a re-map the EGR was supposed to be blanked off anyway?
Either that or if it's shut it should stay shut.
I just keep standard tune on mine, can't be bothered messing about with all this.
Post #336949 9th Jun 2014 4:47pm
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munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
yes should stay shut , but as long as it was in good condition when re mapped and not leaking
only 10 mins to fit a 100% blanking plate just to make sure
also the bit that gets clogged up is still open to the exhaust gases that's why some say leave cleaning cycle on , fitting a blank on the cooler side stops any cr@p getting to the egr valve it all

if you ever take a inlet manifold off and see the muck going through your engine then you would want it blocked off
ive seen manifolds with ports you could just fit your finger in with a 1/4 inch or more ring of oily carbon in all from egr
Post #336952 9th Jun 2014 5:00pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20613

United Kingdom 
This is the reason why I recommend to people if they really hate the EGR that if they have problems with it. (Hence the complaint)
That they need to get a new EGR and then map it, not just try and get it mapped with a possible faulty EGR.
Post #336954 9th Jun 2014 5:09pm
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