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Anderzander



Member Since: 08 Feb 2011
Location: Lancashire
Posts: 1000

United Kingdom 
High Low Transmission Switch
The wiring diagram shows the LT230 Hi / Low transmission switch as taking a feed from the ECU and switching it to earth .... Does anyone know the ECU puts out on that pin ?

I'm going to fit an earlier model transfer box and will use a dashboard switch to replace the LT230 one, and change the pedal map. I wondered if the feed will light a switch with an inbuilt warning light ... ?
Post #285844 27th Nov 2013 10:56pm
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Glynparry25



Member Since: 16 Feb 2009
Location: Miserable Midlands
Posts: 3015

Wales 2009 Defender 110 Puma 2.4 XS DCPU Tonga Green
How much earlier is the new transfer box? They have been fitting the High/Low switch to 1.2 transfer boxes for about 15 years now.

The signal is a simple on/ off switch- when you select 'Low' it earths the signal from the ECU.

Would it not be easier mounting a switch to a bracket that makes contact when you move the High/Low stick?

Glyn Dog Sheep
Post #285856 27th Nov 2013 11:50pm
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Anderzander



Member Since: 08 Feb 2011
Location: Lancashire
Posts: 1000

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Thanks for the reply !

Are you sure you're not mixing it up with the diff lock switch ? Which illuminates the warning light on the dash panel.

The Hi - Low switch on the Td5's connects to the ECU, which reduces the fly-by-wire throttle pedal sensitivity when in low range, so my understanding was that this switch only came in with the TD5's ... If it was on the earlier ones, what did they use it for ?
Post #285857 28th Nov 2013 12:01am
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davew



Member Since: 02 Jan 2012
Location: North Yorkshire
Posts: 888

England 1990 Defender 90 V8 Petrol PU Auto Rioja Red
You could try it without the switch, a mod some trials drivers use is to disconnect the switch and also to disable the clutch switch. It gives improved throttle response and the anti-stall works more reliably that way.

As has been said already though it's just a switch to ground so you could easily replicate it with a switch on the dash, not checked but it'll either be a 5v or 12v "pulled high" output from the ECU, nothing special needed switch wise. http://www.yorkshireoffroadclub.net/
Post #285860 28th Nov 2013 12:10am
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Glynparry25



Member Since: 16 Feb 2009
Location: Miserable Midlands
Posts: 3015

Wales 2009 Defender 110 Puma 2.4 XS DCPU Tonga Green
Anderzander wrote:
Thanks for the reply !

Are you sure you're not mixing it up with the diff lock switch ? Which illuminates the warning light on the dash panel.

The Hi - Low switch on the Td5's connects to the ECU, which reduces the fly-by-wire throttle pedal sensitivity when in low range, so my understanding was that this switch only came in with the TD5's ... If it was on the earlier ones, what did they use it for ?


Yes, Td5 (1.4 in Defender, 1.2 in Discovery) were released in Jan 1999 just short of 15 years ago. So if it hasn't got the switch, more than likely it will be very old.

What is the code on the Transfer box?

Or as Dave says, just mug it off and see how things go to start with Thumbs Up

More information here: http://www.ashcroft-transmissions.co.uk/in...oductId=45 I am guessing you are upgrading to a 1.2 box from a Discovery 1?

Glyn Dog Sheep
Post #285864 28th Nov 2013 12:32am
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Anderzander



Member Since: 08 Feb 2011
Location: Lancashire
Posts: 1000

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davew wrote:
You could try it without the switch, a mod some trials drivers use is to disconnect the switch and also to disable the clutch switch. It gives improved throttle response and the anti-stall works more reliably that way.

As has been said already though it's just a switch to ground so you could easily replicate it with a switch on the dash, not checked but it'll either be a 5v or 12v "pulled high" output from the ECU, nothing special needed switch wise.


Thanks. 5 or 12v was what I expected - so it may light my switch and would certainly light an LED.

The motivation for a dash switch was that I've driven tracks where there is a lot of bounce that makes holding a steady pedal difficult, and I imagined with the high range map on the pedal that may have a worse effect.

Interesting about the clutch switch - I hadn't been aware of that before - I'd felt it, but googling it has made for some interesting reading. I can see how they both might help the anti-stall: the higher map giving quicker pick up of revs coming off the antistall
/ tick over (presuming with no pedal input the potentiometer maps make no difference). And the clutch switch being off presumably not over-riding the anti-stall when dipping the clutch ?

It would be interesting to have both under control and experiment with them..
Post #285886 28th Nov 2013 8:32am
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Anderzander



Member Since: 08 Feb 2011
Location: Lancashire
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Glynparry25 wrote:


Yes, Td5 (1.4 in Defender, 1.2 in Discovery) were released in Jan 1999 just short of 15 years ago. So if it hasn't got the switch, more than likely it will be very old.

What is the code on the Transfer box?

Or as Dave says, just mug it off and see how things go to start with Thumbs Up

More information here: http://www.ashcroft-transmissions.co.uk/in...oductId=45 I am guessing you are upgrading to a 1.2 box from a Discovery 1?

Glyn Dog Sheep


Goodness me - how quickly 15 years pass ! The Td5 still seems new to me, but your right it is old now.

I've seen the Ashcroft resources - used them quite a bit when working out which D2 transfer boxes I could use - they always seem to fetch a premium though compared to the earlier ones when the only difference appears to be the high/low switch and cross drilled input gear (which I'd swap over from my existing box anyway).

I haven't picked the box up yet - but it's from a Disco 1 as you say and from someone I trust (who has said its a good one). From a 300tdi I think.

Stephen
Post #285889 28th Nov 2013 8:39am
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roel



Member Since: 08 Aug 2009
Location: Lelystad
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Netherlands 2003 Defender 90 Td5 PU Caledonian Blue
What is the effect off disconecting the clutch switch? Roel

1984 90 2.5 na Diesel - RR V8 (1994-2001)
1997 Camel Trophy Discovery 300TDI (2001-2009)
2005 G4 Discovery III 4.4 V8 (2008-2018) It's gone but it still hurts.
2003 90 Td5 (2009-now)
Post #285909 28th Nov 2013 10:10am
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Martin
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Member Since: 02 Apr 2007
Location: Hook Norton
Posts: 6608

United Kingdom 2015 Defender 90 Puma 2.2 XS CSW Montalcino Red
The low range switch is an earth path switch TO the ECU, not a feed from it.

Use a double-pole switch and wire your warning light from the other pole. Don't use the ECU's input to try and wire up a warning light.  1988 90 Td5 NAS soft top
2015 D90 XS SW
Post #285910 28th Nov 2013 10:13am
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Anderzander



Member Since: 08 Feb 2011
Location: Lancashire
Posts: 1000

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Thank you Martin !

I'll have a look for a suitable pair of switches and think of a spot for them.
Post #285970 28th Nov 2013 1:45pm
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davew



Member Since: 02 Jan 2012
Location: North Yorkshire
Posts: 888

England 1990 Defender 90 V8 Petrol PU Auto Rioja Red
As Martin says, it won't be suitable for driving a warning light, the pull up is likely to be very weak and current limited and also the switch will pull the output low so no power at all when the switch is activated.

You could use a diode to prevent feedback to the ECU and then have the warning light earth switching, that way you could use a single pole switch. There may even be a diode already in that circuit inside the ECU box but unless you know for certain I'd add another one !

Quote:
What is the effect off disconecting the clutch switch?


The clutch switch does two things (or the ECU does them in response to the switch), it stops the anti-stall kicking in and reduces the power output of the engine.

Anti-stall works really well on the TD5 but is often switched off by the user covering the clutch pedal in case it starts to stall or they're preparing to change gear. Disabling the switch stops the user accidentally disabling the anti-stall and also allows you to get full power on earlier. It can make "spirited" gear changes a bit more vicious though !

When fitting an auto box with Compushift or similar you can use a relay to simulate the clutch switch so as the gearbox changes gear it can "tell" the engine ECU via the clutch switch input to back the power off as the gear change happens, giving a smoother shift at high throttle positions. I believe the Disco 2 auto gearbox controller does this too. http://www.yorkshireoffroadclub.net/
Post #285979 28th Nov 2013 2:27pm
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Anderzander



Member Since: 08 Feb 2011
Location: Lancashire
Posts: 1000

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Quote:
Anti-stall works really well on the TD5 but is often switched off by the user covering the clutch pedal in case it starts to stall or they're preparing to change gear. Disabling the switch stops the user accidentally disabling the anti-stall and also allows you to get full power on earlier. It can make "spirited" gear changes a bit more vicious though !


It seems using the clutch or the throttle to come off anti-stall is a point of weakness:

When the anti-stall starts to struggle pushing the clutch to get another gear is cutting the fuelling at the worst time - also though pushing the throttle at that moment to build the revs quicker than the anti-stall can seems to bring what feels like a hole in the fuelling as the throttle control transitions from the ECU to the pedal.
Post #286007 28th Nov 2013 3:38pm
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diesel_jim



Member Since: 13 Oct 2008
Location: hiding
Posts: 6093

United Kingdom 2006 Defender 110 Td5 SW Epsom Green
When I fitted the 1.2:1 box to my 110, it was a pre Td5 era one, and thus doesn't have the switch facility.

I prefer it like that anyway.... never been a fan of the low range pedal feeling... it's all nothing-nothing-nothing-ALL OF IT!!!

Much prefer the high setting, so I just left it disconnected (with some tape over the end of the plug to keep poo out of it)
Post #286013 28th Nov 2013 3:49pm
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Anderzander



Member Since: 08 Feb 2011
Location: Lancashire
Posts: 1000

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Martin wrote:
The low range switch is an earth path switch TO the ECU, not a feed from it.

Use a double-pole switch and wire your warning light from the other pole. Don't use the ECU's input to try and wire up a warning light.


I've just had a look at the wiring diagram and it looks like the clutch switch is the same ? i.e it switches an earth back to the ECU ?
Post #286170 29th Nov 2013 6:06am
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Martin
Site Admin


Member Since: 02 Apr 2007
Location: Hook Norton
Posts: 6608

United Kingdom 2015 Defender 90 Puma 2.2 XS CSW Montalcino Red
Yes, that's right Smile  1988 90 Td5 NAS soft top
2015 D90 XS SW
Post #286208 29th Nov 2013 10:01am
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