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tazmarkuk



Member Since: 24 Jan 2012
Location: Birmingham
Posts: 134

England 2000 Defender 110 Td5 HT Chawton White
TD5 throttle position sensor
Hi guys,

I need some advice on the throttle position sensor as I think mine is on its way out, I drove the car home today from work and I was having to move throttle more than usual to get the car moving along. It's running fine no lights on dash just the fact I'm having to press further down on the throttle.

Am I right in thinking the throttle position sensor is playing up, how would this show up on a Nanocom ?

Any advice always appreciated

TD5 110 stage 2 tune by Alive tuning with an VVT turbo

Regards Mark[/i]
Post #228148 17th Apr 2013 1:43pm
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diesel_jim



Member Since: 13 Oct 2008
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United Kingdom 2006 Defender 110 Td5 SW Epsom Green
It's not the hi-low range switch stuck is it? try unplugging it from the top of the transfer box and see if that's any better.
Post #228159 17th Apr 2013 2:33pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17328

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
The syptoms you describe really don't sound at all like the TPS failing.

I had the TPS malfunction on my TD5 Disco (as far as I know it's the same set-up as a Defender) and the symptoms were more like a classic misfire or flat spot. There are either two or three separate resistive tracks inside the TPS, and as the throttle is depressed one channel provides a decreasing output voltage, one an increasing output voltage, and I forget what the third independent one does, but it is either one or the other! The output signal is checked by the ECU and the two original channels are summed to make sure that the sum is always 12v. When the TPS starts to fail, the ECU detects the erroneous reading because the sum of these two channels no longer comes to 12v, which indicates that one or other of the two has malfunctioned. Normally the problem is wear or crud at a particular point on the track causing a high impedence and low output voltage (open circuit) on that track. The ECU responds by closing the throttle, but as soon as the defect has been passed the normal setting is restored, hence the momentary loss of power.

As Diesel Jim says, the symptoms you describe match perfectly the effect if the high/low switch is stuck leading the ECU to operate in low-range mode, when larger pedal movements are translated into smaller throttle responses than in high range.
Post #228166 17th Apr 2013 2:46pm
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tazmarkuk



Member Since: 24 Jan 2012
Location: Birmingham
Posts: 134

England 2000 Defender 110 Td5 HT Chawton White
Hi-low range switch? I thought this was a mechanical operation, mine does not have TC, but I will still have look; as the transfer box was rebuilt a few weeks back, thanks for the info

Mark
Post #228167 17th Apr 2013 2:48pm
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tazmarkuk



Member Since: 24 Jan 2012
Location: Birmingham
Posts: 134

England 2000 Defender 110 Td5 HT Chawton White
Thanks blackwolf that makes more sense now
Post #228169 17th Apr 2013 2:53pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17328

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
tazmarkuk wrote:
Hi-low range switch? I thought this was a mechanical operation, mine does not have TC, but I will still have look; as the transfer box was rebuilt a few weeks back, thanks for the info

Mark


Yes, selecting High or Low ranges is a mechanical operation carried out with the lever, and the switch is there solely to let the ECU know which range your using so that it can reduce the sensitivity of the accelerator pedal in low range. It sounds as though yours desensitised all the time.

PS - not sure about a Nanocom, but Faultmate allows you to read the inputs to the ECU and will show you whether the ECU thinks you're in low or high. If Nanocom can do the same, and you have one,, it will provide a quick answer.

PPS - if it was the TPS, then again there should be faults logged in the ECU. If there are many TPS faults in rapid succession, the MIL will illuminate the the ECU will enter "limp-home" mode. You can reset it with an engine stop/ restart cycle. When my Disco was plying up, if I jiggled the pedal rapidly it made the MIL come on. It really doesn't sound like TPS in your case.
Post #228175 17th Apr 2013 3:18pm
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diesel_jim



Member Since: 13 Oct 2008
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United Kingdom 2006 Defender 110 Td5 SW Epsom Green
Nanocom (even the early Mk.1 version that i've got) will tell you whether the hi-lo switch is on or off.


However, on the early Nano's, it reads it back to front! so it'll say "open" when you're in low range and it should be "closed",

but either way, plug it in and change from low to high, it should change the status of the switch.
Post #228194 17th Apr 2013 4:11pm
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tazmarkuk



Member Since: 24 Jan 2012
Location: Birmingham
Posts: 134

England 2000 Defender 110 Td5 HT Chawton White
Thanks diesel jim, will try this out tomorrow evening
Post #228199 17th Apr 2013 4:21pm
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Bev



Member Since: 03 Apr 2013
Location: Perthshire
Posts: 267

Scotland 2003 Defender 90 Td5 CSW Oslo Blue
Interested to see what difference this make. When I got my 90 two weeks ago noticed that the diff lock light was not working. Have since fixed the switch, basically a wire was broken of the top and can't say I've noticed any difference in the running. I have nothing to compare to though as this is my first Defender.

It does produce loads of black smoke under hard acceleration though..I believe that has reduced somewhat since fixing the switch....
Post #228222 17th Apr 2013 5:44pm
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tazmarkuk



Member Since: 24 Jan 2012
Location: Birmingham
Posts: 134

England 2000 Defender 110 Td5 HT Chawton White
Hi guys, I've just connected the Nanocom and it has logged "gearbox drive open" would just disconnecting and reconnecting the plug sort this or does it require a replacement hi low switch

Mark
Post #228261 17th Apr 2013 7:03pm
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landy andy



Member Since: 15 Feb 2009
Location: Ware, Herts
Posts: 5658

2006 Defender 110 Td5 USW Zermatt Silver
Think it always tells you that?

But if you go it reading switches you can check the high low switch by going from high to low on the box whilst reading the Nanocom.

Andy
Post #228276 17th Apr 2013 7:27pm
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tazmarkuk



Member Since: 24 Jan 2012
Location: Birmingham
Posts: 134

England 2000 Defender 110 Td5 HT Chawton White
Hi Andy, this was a fault logged, I've also not seen this before. How do you get the Nanocom to read the switch?

Mark
Post #228403 18th Apr 2013 6:02am
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diesel_jim



Member Since: 13 Oct 2008
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United Kingdom 2006 Defender 110 Td5 SW Epsom Green
tazmarkuk wrote:
How do you get the Nanocom to read the switch?

Mark




Go to "Td5 ECU", then "Read switches"

scroll along to the "transfer ratio" (they may have changed the name of that one on later version) then when you move the hi-low lever, its status should change.

you can also check the clutch pedal switch (on "clutch switch")

the "gear switch" one is for auto's only (discovery)
Post #228417 18th Apr 2013 6:49am
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tazmarkuk



Member Since: 24 Jan 2012
Location: Birmingham
Posts: 134

England 2000 Defender 110 Td5 HT Chawton White
Hi Jim, all done, read switch moved hi low and watched it change on the Nanocom, I'm just about to go out and road test it now. Will post later today the outcome.

When reading faults logged I keep getting temperature circuit current, is this a fault or not as I went to a local Land rover garage who told me this was a fault, they told me it was the temperature gauge switch, this was replace with a new item, not cheap either, but since I've had a Nanocom this has always been the same, so I was wondering was the garage just conning me. Or is the fault some thing else?

many thanks Mark
Post #228453 18th Apr 2013 8:15am
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Porny
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Member Since: 31 Aug 2009
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I would also have a look at the live data for the MAF (Mass air flow sensor) - it should read 57kghr at idle, and increase to over 600kghr under hard acceleration.

If it doesn't read 57 at idle, it is on the way out. 0 or 4kghr then it is dead.


Ian IRB
The home of the first modified Keswick Green 90 - and the first 2.4 Puma through both the 200bhp and 550Nm barriers.

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Post #228463 18th Apr 2013 9:00am
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