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BjornAgain



Member Since: 29 Oct 2012
Location: Johannesburg, South Africa
Posts: 22

South Africa 1999 Defender 90 Td5 CSW Chawton White
Defender 90 facelift
Hey guys,

Thought I would start my own thread and hopefully get all the help I need as I go along...

I own a Defender 90 Td5 1999 model. Obviously one of the earlier Td5’s and despite what are rumoured about them I have never had any problems with it. Bought the car 10 years ago second hand. The previous owner had racked up roughly 90 000km’s in just over two years with zero off-road driving. So was the perfect second hand buy.

The vehicle has been a faithful companion. As I say never any problems, it has looked after us on trips to Mozambique, Botswana and Lesotho and numerous other trips in and around South Africa, the only minor issue was the gasket on the power steering pumping giving up the ghost at the border on the way to the Kalahari in Botswana fortunately Gabs was a short drive away and there was a British 4x4 company who had us on the road again with a new pump in 1hr.

The vehicle has the following already:
1. Front Runner Expeditions Roof Rack with mounts for spades, gas cyclinder, hi-lift jack jerry cans etc etc etc.
2. Ezi-awn awning
3. Ezi-awn roof-top tent
4. Front Runner 40L Long Range Tank
5. OME spring, shocks, steering dampener
6. 100 liter water tank in the rear
7. Thomas compressor under the hood
8. Wrap around bull bar
9. Side runners
10. Bull Bar
11. Steering protector
12. Front diff guard
13. GME radio with magnetic aerial (the border guys in Africa can be a pain in the ... with communication radios so best to make the aerial as easily removable as possible)
14. Dual battery management system
15. Extra 12V sockets at the front and rear of the vehicle
16. Checker plate on the wing tops, sills and inside of the back door
17. Lots and lots of camping kit

As suggested the vehicle has been good to us and as its 13 years old with 170 000 on the clock I am now wanting to give it a bit of a facelift. Some things that I fitted in the interior I wasn’t as careful with the installation as I perhaps should have been so I want to get things looking like some of the vehicles I have seen on the forum. I need some help with a few things... i.e what should I be buying etc etc. And I will be posting as I go along.

Here are some pictures of the car over the last couple of years:







Work done recently includes:
1.) Scrubbed the front wing checker plate down with some metal cleaner and a brass brush. It’s all sparkly and new now.
2.) Removed the snorkel and cleaned around the snorkel where dirt had built up.
3.) Removed rear mud flaps, as I didn’t feel like forking out for these again.
4.) Removed rear step, cleaned and bought new stainless steel bolts to reinstall.
5.) Removed tow bar, cleaned and bought new high tensile bolts to reinstall.
6.) Started scrubbing underneath the vehicle getting ready for steam cleaning, dinitrol/waxoyl and re-spray.
7.) Re-sprayed the rear window brake light cover as it was water marked and looking grey.
8.) Removed rear inward facing seat mounts.
9.) Removed the roof rack, disassembled, powder-coated it black and replaced all the bolts with stainless steel.

Lots more to go and will keep updating as I go along.
Post #206844 30th Jan 2013 4:00pm
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TR51



Member Since: 17 Apr 2012
Location: Dorset UK
Posts: 333

France 2014 Defender 110 Puma 2.2 SW Corris Grey
Stunning 90 Thumbs Up
Where is your water tank if you dont mind me asking(!?)
Is it in the load space or a wheel arch mounted tank?
Post #206860 30th Jan 2013 5:03pm
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SteveG



Member Since: 29 Nov 2011
Location: Norfolk
Posts: 660

2005 Defender 90 Td5 CSW Belize Green
What rear OME springs are you running? In the last pics it looks like the rear spring is not allowing hardly any upward flex

Cheers

Steve
Post #206863 30th Jan 2013 5:24pm
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Killer90
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Member Since: 09 Oct 2011
Location: Hertfordshire
Posts: 6478

United Kingdom 2016 Defender 110 Puma 2.2 XS DCPU Fuji White
looks a proper overlander Thumbs Up Modification wise what are you trying to achieve what sort of things do you like Thumbs Up CSK Automotive
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Post #206875 30th Jan 2013 6:02pm
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BjornAgain



Member Since: 29 Oct 2012
Location: Johannesburg, South Africa
Posts: 22

South Africa 1999 Defender 90 Td5 CSW Chawton White
Evening chaps, so I am keen to keep the overland feel the vehicle, bring it up to date a little and most importantly make sure it lasts for another 15 years. This is my list. Not really in order of importance.

EXTERNAL
Remove radiator grill and replace
Radiator grill mount replacement
Windscreen wiper blades replace
Windscreen wiper blade arms replace
Windscreen washer jets replace
Replace bolts on air vents
Roof scratches fixed
Wax/polish treatment
Bonnet hinges MUD UK or LRS offroad COR4
Door hinges replaced with stainless steel
Stainless steel bulk head bracket
Stainless steel bolt set nakatanenga
JW Speaker LED headlights
Waxoyl or Dynatrol
New tyres MT KM2's 255/85 or 265/75 R16 current 235 /85 R16 AT BFG
Spray boost wheels black
Tubular bull bar - not 100% sure about this yet!
Winch WARN
Rock sliders with high-lift jack and recovery points
Roof rack LED light bar 50 inch rigid industries

INTERNAL
Install d-ring's on back of rear seat mounts
Remove rear seat bolts in back and install riv-nuts with flat head bolts
Carpet wooden boards in the back
Sound proofing in the front and back
New black or dark grey carpets throughout
MUD Roof console - radio installed in roof console
MUD console - controls for winch, spots, rear spots, flood light and fuel on console = 5 switches
Grey finish on the dash to be changed to white or black
Momo Millennium 350 steering wheel and boss
Recaro seats material sportster CS seats

ENGINE
Silicone hose kit
Stainless steel exhaust
Exhaust exit thought the body work behind wheel

Steve... eish, not too sure what Old Man Emu shocks they are... Poor form. Put them on in 2004. Definitely nitro chargers though.

Will post a pic of the water tank tomorrow... But its in the load space mounted across the wheel arches just behind the rear seats!
Post #207222 31st Jan 2013 10:24pm
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BjornAgain



Member Since: 29 Oct 2012
Location: Johannesburg, South Africa
Posts: 22

South Africa 1999 Defender 90 Td5 CSW Chawton White
TR51 wrote:
Stunning 90 Thumbs Up
Where is your water tank if you dont mind me asking(!?)
Is it in the load space or a wheel arch mounted tank?



Click image to enlarge



Click image to enlarge


TR51, as you can see held in place with Ratchet straps. Does reduce the amount we can put in the back, then again we have done trips to the Kalahari for 2 weeks and managed to carry everything we need and then some...

I am slowely, gettting to ordering everything I need... I am having probelms with the Carling Switches though. I have looked across other threads and not having much success in finding an answer. Which ones should I order... completely confuzzled! I need switches for front spots, rear work flight, LED flood ligh on roof rack, winch (does one put controls on the dash or just the on off?) and the long range tank fuel pump. Suggestions?

What should I order? mom / off / mom or off / mom...?

Please help![/img]
Post #208964 6th Feb 2013 4:33pm
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Go Beyond



Member Since: 30 Jan 2012
Location: Headcorn, Kent
Posts: 6678

United Kingdom 
For simple switching you require 'On / Off', we will have them on our website from next week, but you can also pay more and buy them from 'MUD' or 'X-Eng'.

Your winch controller, in and out, needs to be mom off mom, it sits in the 'off' position and then you push the top 'mom' to winch out and the bottom 'mom' to winch in Mr. Green
Post #208968 6th Feb 2013 4:39pm
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TR51



Member Since: 17 Apr 2012
Location: Dorset UK
Posts: 333

France 2014 Defender 110 Puma 2.2 SW Corris Grey
Bow down Thank you for such a detailed reply, and neat solution Thumbs Up
Post #208971 6th Feb 2013 4:43pm
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GREENI



Member Since: 22 Aug 2010
Location: staffs
Posts: 10382

United Kingdom 
Nice Cool and used too Cool Cool
Post #209017 6th Feb 2013 6:53pm
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BjornAgain



Member Since: 29 Oct 2012
Location: Johannesburg, South Africa
Posts: 22

South Africa 1999 Defender 90 Td5 CSW Chawton White
So unfortunately my little project is not moving as swiftly as I would have hoped, need to get cracking!!!

I have been ordering a few items off the internet and having them shipped within the EU and flow back to SA with my girlfriend who goes over every so often, but unfortunately it does mean that things happen slowly. But definitely worthwhile trying to avoid duties.

I have received my new JW Speaker headlights which work fantastically albeit one small problem, which I will elaborate on. I cannot believe the improvement over the old lights though. Simply extraordinary. The lights however do flicker when the vehicle is turned off. Turns my garage into a night club. Has anyone come across this before? There might me a fault in my wiring system (likely given Land Rover excellent vehicle electrics track record) Tim has suggested a re-wiring to remove this strobe affect... I have read some reports of installing a relay and leaving the wiring as is. Has anyone experienced this and come up with any other “quick solutions” or “fixes”?


Click image to enlarge


The lights were very simple to install literally plug and play! Brilliant! I have resprayed the headlight surrounds matt white. Not to sure if I will like the look when the go on but thought I would give it a bash anyway!


Click image to enlarge


Behind the left hand light I found two jacks.. or plugs. See the below pictures... Does anyone have any idea where these are from or what they are used for? One seems to be connected to the horn/hooter? Is this part of the alarm? I have NO idea what the other is for?


Click image to enlarge



Click image to enlarge


I also pulled the carpets out of the back of the car. The glue that they randomly distributed over the wheel arches during installation was a nightmare. In some places there was NO glue at all and in others they was enough to keep it there for eternity, resulting in pieces of the carpet literally disintegrating entirely. I now need to remove the residual glue... anyone got any clever tricks? Mr Min or furniture polish was my first weapon of choice left for about 20 minutes didn’t help much. Tried a variety of chemicals and turpentine seems to work the best but some serious elbow grease is still required. Anyone got any clever tricks?


Click image to enlarge



Click image to enlarge



Click image to enlarge


I have my Dynamat ready and waiting for installation. Has anyone got any photos of Dynamat installation in the rear of a 90. Always nice to see how other people have gone about the job.


Click image to enlarge
Post #223929 1st Apr 2013 4:52pm
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party monkey



Member Since: 31 Dec 2010
Location: Oxon.
Posts: 1311

England 2005 Defender 110 Td5 XS CSW Cairns Blue
Best guess on the first connector is it's for a headlamp leveling motor. Second one (brown plug) is for a battery backed up alarm sounder. Jon - 110 td5 [sold]. Currently Defenderless.
Post #223945 1st Apr 2013 5:14pm
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VeeTee



Member Since: 06 Mar 2011
Location: Somewhere
Posts: 1512

Netherlands 
Nice upgrade! Maybe you ordered the switches already, so this suggestion comes too late. At mudstuff you can have 1, 3 and 6 gang mounts, but if you order separately interlocking mounts you can fit exactly seven switches on a row:


Click image to enlarge
 Cheers, Vincent
1959 Polynorm 1/4 Ton Trailer, Olive Drab Green (sold)
1970 M416 Military Trailer (Camping Trailer Conversion), Epsom Green (sold)
1975 Series III 88 V6, Light Green (sadly sold)
1996 Defender 110 CSW 300 Tdi, Epsom Green (sold)
2000 Freelander 1 TD4 3-drs, Silver (sold)
2006 Freelander 1 TD4 5-drs Facelift Automatic, Tonga Green (sold)

MySite
Post #223977 1st Apr 2013 6:44pm
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Tiger



Member Since: 06 Jul 2012
Location: Wales
Posts: 2265

2004 Defender 110 Td5 CSW Java Black
Party Monkey is correct
Post #224014 1st Apr 2013 8:40pm
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ZeDefender



Member Since: 15 Sep 2011
Location: Munich
Posts: 4731

Germany 2011 Defender 110 Puma 2.4 SW Baltic Blue
Don't worry - flickering is almost certainly due to low battery voltage - been there, done that Rolling Eyes

I gave Tim at Mobilecentre a bit of grief when I first fitted mine as I thought one was faulty Embarassed Turns out each LED has a slightly different minimum voltage requirement... and my (only 2 year old) battery is dying. They aren't meant to operate much under 12V. My battery resting voltage is around 11.2V (left light flickers), down to 10.8V when the glow plugs kick in (left light flickers), down to 10.2V when starting up (both lights flicker), then takes about 5 seconds to reach 14.2V once the alternator is working and both lights are fine. After switching off after a bit, they don't flicker at all because the battery is juiced up.

It's got a bit better now we're at plus temperatures but I'm now fitting an Odyssey/BlueSea twin battery setup Thumbs Up Tell someone you love them today because life is short.
But shout it at them in German because life is also terrifying and confusing...
Post #224029 1st Apr 2013 10:52pm
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BjornAgain



Member Since: 29 Oct 2012
Location: Johannesburg, South Africa
Posts: 22

South Africa 1999 Defender 90 Td5 CSW Chawton White
Thanks Party Monkey! My vehicle is a 1999 model. When did they start putting the headlight leveling systems in...? I though it was only on later models?

I actually havnt got to ordering the switches yet, still deliberating on exactly what I want to do... reading and looking at what other people have done.

I have a genesis dual battery management system installed. The vehicle battery reads 12.18V and the auxiliary 12.68V. I have not tested the Volts at the end on the plugs yet but I would assume its going to be much lower than what the battery management system is telling me...?

I havnt driven the vehicle for a while and had it on a trickle charge whilst I have been doing all the work required which may be contributing to the lower Volts...?
Post #224063 2nd Apr 2013 10:22am
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