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dm_td5



Member Since: 20 Jul 2008
Location: Arnhem Land
Posts: 609
Australia 2008 Defender 110 Puma 2.4 SW Zermatt Silver
Intercooler hose worn through
Lost all power today as the IC inlet hose rubbed through on the steering arm. This was fine after 12000km but has now gone at 26500km's Sad Spent 6 hours limping 210km back to somewhere I could get it fixed Sad Will post up pic's when I get a chance.

I think this issue has already been mentioned. 110 2.4TDCi
110 300Tdi

LROCV ::: AULRO.com
Post #14483 21st Aug 2009 10:30am
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Grockle



Member Since: 24 Nov 2008
Location: Peak District National Park
Posts: 2266
United Kingdom 2008 Defender 90 Puma 2.4 XS CSW Tonga Green
Have you got it fixed yet Derek?Can you reroute it to stop it rubbing again. 2.4 90 XS
1968 1/32 scale Britains 109 Pick up.
Post #14488 21st Aug 2009 1:56pm
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dm_td5



Member Since: 20 Jul 2008
Location: Arnhem Land
Posts: 609
Australia 2008 Defender 110 Puma 2.4 SW Zermatt Silver
Pic's of IC inlet hose where steering joint rubbed. It's been cut and a piece of metal pipe inserted and then calbe tied out of harms way. Puma's purring again:)


Click image to enlarge


Click image to enlarge

I'm wondering now if there are Silicon hoses available for the Puma or better yet a metal pipe. 110 2.4TDCi
110 300Tdi

LROCV ::: AULRO.com
Post #14500 22nd Aug 2009 8:53am
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Leo



Member Since: 25 Apr 2009
Location: under an acacia
Posts: 22
Kenya 
Good job fixing the pipe, but there's a lot of rust on your car. Shocked
Post #14501 22nd Aug 2009 9:27am
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Grockle



Member Since: 24 Nov 2008
Location: Peak District National Park
Posts: 2266
United Kingdom 2008 Defender 90 Puma 2.4 XS CSW Tonga Green
most of the red stuff is Auatralian dirt and dust! 2.4 90 XS
1968 1/32 scale Britains 109 Pick up.
Post #14502 22nd Aug 2009 9:37am
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dm_td5



Member Since: 20 Jul 2008
Location: Arnhem Land
Posts: 609
Australia 2008 Defender 110 Puma 2.4 SW Zermatt Silver
Leo wrote:
Good job fixing the pipe, but there's a lot of rust on your car. Shocked


Should have mentioned the pic of the hose removed is taken with it sitting along side a chassis of a 1959 Ex Military Series II, hence the rust. My car's just covered in red dirt. 110 2.4TDCi
110 300Tdi

LROCV ::: AULRO.com
Post #14503 22nd Aug 2009 10:38am
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one_iota



Member Since: 06 May 2008
Location: Sydney
Posts: 99
Australia 2008 Defender 110 Puma 2.4 SW Alpine White
Just checked mine and it was starting to wear through. Shocked

Now cable tied out of harms way. Thumbs Up Mahn
'08 Defender 110
ex '95 Disco 300 Tdi
www.aulro.com
Post #14518 23rd Aug 2009 12:54am
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Grockle



Member Since: 24 Nov 2008
Location: Peak District National Park
Posts: 2266
United Kingdom 2008 Defender 90 Puma 2.4 XS CSW Tonga Green
Our's is ok got a good 1" clearance between pipe ane column,but did notice a slight leak on n/sswivel wiper seal 2.4 90 XS
1968 1/32 scale Britains 109 Pick up.
Post #14521 23rd Aug 2009 10:17am
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dm_td5



Member Since: 20 Jul 2008
Location: Arnhem Land
Posts: 609
Australia 2008 Defender 110 Puma 2.4 SW Zermatt Silver
Grockle wrote:
Our's is ok got a good 1" clearance between pipe ane column,but did notice a slight leak on n/sswivel wiper seal

That's about where mine was when I left home 14,000km ago. 110 2.4TDCi
110 300Tdi

LROCV ::: AULRO.com
Post #14522 23rd Aug 2009 11:03am
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Grockle



Member Since: 24 Nov 2008
Location: Peak District National Park
Posts: 2266
United Kingdom 2008 Defender 90 Puma 2.4 XS CSW Tonga Green
dm_td5 wrote:
Grockle wrote:
Our's is ok got a good 1" clearance between pipe ane column,but did notice a slight leak on n/sswivel wiper seal

That's about where mine was when I left home 14,000km ago.


Thanks Derek.I'd better keep checking,did you say they'd tierapped it out of harms way? 2.4 90 XS
1968 1/32 scale Britains 109 Pick up.
Post #14524 23rd Aug 2009 12:15pm
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dm_td5



Member Since: 20 Jul 2008
Location: Arnhem Land
Posts: 609
Australia 2008 Defender 110 Puma 2.4 SW Zermatt Silver
Yes, will get a pic when I remember to look under there again. 110 2.4TDCi
110 300Tdi

LROCV ::: AULRO.com
Post #14549 24th Aug 2009 10:07am
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Grockle



Member Since: 24 Nov 2008
Location: Peak District National Park
Posts: 2266
United Kingdom 2008 Defender 90 Puma 2.4 XS CSW Tonga Green
dm_td5 wrote:
Yes, will get a pic when I remember to look under there again.


Thanks Derek Thumbs Up 2.4 90 XS
1968 1/32 scale Britains 109 Pick up.
Post #14562 24th Aug 2009 1:01pm
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Sonic3d



Member Since: 28 Jan 2008
Location: Ross on Wye
Posts: 1505
United Kingdom 2010 Defender 110 Puma 2.4 XS DCPU Stornoway Grey
dm_td5 wrote:

I'm wondering now if there are Silicon hoses available for the Puma or better yet a metal pipe.


Allisport has just started to sell silicone intercooler hoses in black or blue Thumbs Up drop them an email and he could give you a price to ship a set Thumbs Up
Post #14569 24th Aug 2009 5:17pm
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dm_td5



Member Since: 20 Jul 2008
Location: Arnhem Land
Posts: 609
Australia 2008 Defender 110 Puma 2.4 SW Zermatt Silver
Thanks I'll do that when I get home in 6 weeks time. The sleaved metal pipe is working well for now but I wouldn't mind going to something stronger than the rubber hoses as I suspect they are a bit on the soft side for the pressure they are under . 110 2.4TDCi
110 300Tdi

LROCV ::: AULRO.com
Post #14609 25th Aug 2009 11:39am
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spudfan



Member Since: 10 Sep 2007
Location: Co Donegal
Posts: 4742
Ireland 
21000 kms on our Puma so I decided to check the hose. There is a slight mark i.e. a clean piece on it just above the bolt on the coupling at the end of the steering column. So I guess there is contact there, though very slight. I raised it slightly with cable ties and put some black duck tape where the clean spot was. I would say that a couple of layers of duck tape should see you alright until there is a permanent fix for this.Personally I think that by slightly shortening the pipe at the end closest to the bulkhead, it should tighten it up and take the sag out of it. I will report this to the main dealer by e-mail and put it on the check list for the next service. If they say there is a replacement pipe I will post it here. 1982 88" 2.25 diesel
1992 110 200tdi csw -Zikali
2008 110 2.4 tdci csw-Zulu
2011 110 2.4 tdci csw-Masai
Post #14685 26th Aug 2009 10:15pm
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