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bob neville



Member Since: 30 Apr 2009
Location: Marbella
Posts: 3248

Spain 2001 Defender 90 Td5 SW Epsom Green
Door leak - any ideas ?
I have a problem with the passenger door on my 110, I have water leaking from the bottom of the door card which ends up under the carpets/mats.

I have taken the door card off and the membrane is perfect and sealed. I taped all round the edge to make 100% sure it was sealed.

Shut the door and blasted with the hose but could not find where the water was coming from.

Anybody got any pointers as to where to look for the fault, I think the problem is around the window somewhere but I can't pinpoint it.

I should add that this door has had work done on it by the dealer so I am sure it is something that has not been put back correctly.


Ta

Bob 2015 Jaguar XE240 R Sport - goes like ....... !!
2013 Defender 90 CSW - sold
2009 Defender 110 Double Cab - sold
2001 TD5 90 CSW - offroad project - sold to a forum member
2011 Porsche Boxster - for the sunny days !
Post #140938 22nd Apr 2012 6:30pm
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Zagato
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Member Since: 08 Jan 2011
Location: Billingshurst West Sussex
Posts: 5013

United Kingdom 
Maybe process number 7.2 from the Water Ingress Manual, a few other door leaks noted also!

http://www.zee-rover.nl/downloads/water-ingress-manual.pdf

I keep losing a link to the Puma water ingress manual Sad might be worth a look if you can find it anywhere!

Edit - here it is https://www.defender2.net/gallery/albums/u...cedure.pdf


Last edited by Zagato on 25th Apr 2012 6:14am. Edited 1 time in total
Post #140944 22nd Apr 2012 6:40pm
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bob neville



Member Since: 30 Apr 2009
Location: Marbella
Posts: 3248

Spain 2001 Defender 90 Td5 SW Epsom Green
Could be Thumbs Up

Only confusing thing is the water is between the inner membrane and card but ........ it is probably finding the path of least resistance.


Bob 2015 Jaguar XE240 R Sport - goes like ....... !!
2013 Defender 90 CSW - sold
2009 Defender 110 Double Cab - sold
2001 TD5 90 CSW - offroad project - sold to a forum member
2011 Porsche Boxster - for the sunny days !
Post #140954 22nd Apr 2012 7:08pm
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EWS



Member Since: 29 Nov 2011
Location: Bristol
Posts: 156

United Kingdom 2006 Defender 90 Td5 HT Alveston Red
Water Ingress Manual
Timely post this, as we have now, last 3 /4 days found a large puddle in the rubber tray /drivers footwell, with water seeping from the area of the door stay/ ,bulkhead area. No seepage apparent when in motion, just when parked overnight

Many thanks “Zagato “, as I was planning on having a search or post on this.
Post #141017 22nd Apr 2012 9:43pm
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Zagato
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Member Since: 08 Jan 2011
Location: Billingshurst West Sussex
Posts: 5013

United Kingdom 
Thumbs Up It's always worth posting up.

Last edited by Zagato on 15th May 2012 9:11pm. Edited 1 time in total
Post #141102 23rd Apr 2012 12:59pm
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BigRuss



Member Since: 15 May 2010
Location: Norfolk
Posts: 2785

United Kingdom 2010 Defender 110 Puma 2.4 USW Santorini Black
Have you tried hosing it down with the window open? Russell
2011MY 110 XS USW Black
Post #141125 23rd Apr 2012 2:38pm
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JSG



Member Since: 12 Jul 2007
Location: Berkshire
Posts: 2412

United Kingdom 2011 Defender 110 Puma 2.4 XS CSW Stornoway Grey
BigRuss wrote:
Have you tried hosing it down with the window open?


Rolling with laughter Rolling with laughter John

http://www.hampshire4x4response.co.uk

2011 Tdci 110 CSW XS
Post #141141 23rd Apr 2012 3:31pm
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SteveS



Member Since: 05 Oct 2010
Location: Devon & Berkshire
Posts: 388

England 2009 Defender 110 Puma 2.4 USW Santorini Black
Couple of thoughts

1 - Quite a lot of people report internal condensation and or leaks that start on the roof - i wonder if this may run down the internal window?

2 - You could use duct tape over all the affected area (ie joins, seals etc) and remove a strip periodically until you can detect the leak again

S
Post #141460 24th Apr 2012 7:22pm
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MK



Member Since: 28 Aug 2008
Location: Santiago
Posts: 2415

Chile 2007 Defender 110 Puma 2.4 SW Chawton White
That is the LR cat hiding behind the membrane. Hammer a bit the door and solve the problem. Puma 110" SW

.............................................................
Earth first. Other planets later
Post #141475 24th Apr 2012 8:10pm
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Ravers



Member Since: 22 Feb 2012
Location: Germany
Posts: 19

This problem annoyed me and gave mrs ravers good opportunity to nag nag nag. took it to the stealers, who, ahem 'fixed' the problem until it rained the next day. 'Big Cry'
I remembered when i picked up our new defender that the door seals often fell out, wife would nag, and i'd put them back in. one day i glued the sods in. that was the problem, i'd glued the seals to far back (only mm's) from the front pillars (windscreen). the fix was to remove them, clean and seal in place with silicone.

the dealers apparently liked it so much they offered to remove and re do the job themselves 'Rolling Eyes' i told them to rod off.

since the seals often fall out, it may be worth a try, good luck Ravers
Post #145190 15th May 2012 7:55pm
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bob neville



Member Since: 30 Apr 2009
Location: Marbella
Posts: 3248

Spain 2001 Defender 90 Td5 SW Epsom Green
BigRuss wrote:
Have you tried hosing it down with the window open?


Thought I had at the weekend Laughing

Hosed the door glass only, opened the door and a torrent of water ran out Shocked

Filled the gap between the outer glass seal and the door with Dum Dum and the leak has virtually gone. Dealer did some work on this door last year and my guess is it is that work that has caused the problem.

In for 3 year service and MOT on Monday and also this problem. As the warranty is just about to finish they can either fix it (plus the window that does not fit properly anymore) or replace the door.

Bob 2015 Jaguar XE240 R Sport - goes like ....... !!
2013 Defender 90 CSW - sold
2009 Defender 110 Double Cab - sold
2001 TD5 90 CSW - offroad project - sold to a forum member
2011 Porsche Boxster - for the sunny days !
Post #145193 15th May 2012 8:06pm
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