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dgardel

Member Since: 30 Nov 2008
Location: Veneto (Heart & Head)
Posts: 3586

Inside my Defender........AKA new clutch installed

Gearbox complete:

Click image to enlarge

Old Clutch disk, see the spring head....

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Again

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New clutch disk

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Flywheel (like new 22.500 km

)

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New clutch box with code (I checked it's the last revision)

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Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated

20th Jul 2009 8:34am

Pauly

Member Since: 19 Jun 2008
Location: Dresden
Posts: 11

2007 Defender 110 Puma 2.4 SW Java Black

What is different? ... stronger springs only?

Just had my 2nd clutch replaced at 35000km. The first one was gone after 18000km.

All science is either physics or stamp collecting. (E. Rutherford)

20th Jul 2009 4:19pm

dgardel

Member Since: 30 Nov 2008
Location: Veneto (Heart & Head)
Posts: 3586

Yes, new spring materials (new color code).

Like you can see, the friction material and the flywheel are in perfect condition.

You must now that my engine was remapped and it produce 47kmg of torque (480Nm).

Bench tested.......

20th Jul 2009 7:53pm

dgardel

Member Since: 30 Nov 2008
Location: Veneto (Heart & Head)
Posts: 3586

This morning I just drove for 489 km................

all ok...................

21st Jul 2009 12:23pm

mrwoo

Member Since: 03 Jan 2008
Location: Cheshire
Posts: 286

What symptoms caused the replacement(s)?

21st Jul 2009 3:15pm

dgardel

Member Since: 30 Nov 2008
Location: Veneto (Heart & Head)
Posts: 3586

loud rattle at the engine switch on or off (without pressing the clutch)

Last edited by dgardel on 21st Jul 2009 7:11pm. Edited 1 time in total

21st Jul 2009 5:24pm

Eduardo

Member Since: 28 Aug 2008
Location: Región Metropolitana
Posts: 2110

2007 Defender 110 Puma 2.4 SW Stornoway Grey

dgardel,

Good to see that you have a new clutch installed.
In mine, one of the springs went out completely leaving us in the middle of a rural road in the night with all the family inside.

Cheers Eduardo

MY 2007 110 SW PUMA 2.4: Big Fog of 64'
MY 1994 Jayco 1207 Folding camper: "El Tremendo"

Click image to enlarge

21st Jul 2009 6:14pm

dgardel

Member Since: 30 Nov 2008
Location: Veneto (Heart & Head)
Posts: 3586

21st Jul 2009 7:25pm

Higgers

Member Since: 08 Apr 2009
Location: Cheshire
Posts: 668

2014 Defender 110 Puma 2.2 XS CSW Firenze Red

did you have any laboured rattles in 6th under load??

21st Jul 2009 7:27pm

dgardel

Member Since: 30 Nov 2008
Location: Veneto (Heart & Head)
Posts: 3586

No, no rattle at all

21st Jul 2009 11:49pm

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