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CRJ



Member Since: 12 Mar 2011
Location: Sealand - Denmark
Posts: 253

Denmark 1991 Defender 90 200 Tdi ST Alpine White
Poor performance
Hi
I finally got the screen fixed on my Atric - and got the following fault codes:
P1402 - know it is EGR - but the EGR is closed by the remap?
P0100 - maf? changed sensor a couple of weeks ago to rule that out, so could be stored from the old one.
P0234 - normal - right?
P2562 - what is that?

The car does not have the same "pull" as it used to, and fuel consumption is bad. It also goes in to limp mode once or twice every day ( 300 km drive)

Regards
CRJ 88 Ser. 3 1980 -sold
Puma 130 - 08- sold
90 200tdi 1991 - sold
88 Ser. 3 1977 200 TDI
110 CC 2003
Post #110909 30th Dec 2011 9:00pm
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Lorryman100



Member Since: 01 Oct 2010
Location: Here
Posts: 2686

The thing to remember about the Alien Tech remap interface units ( ATRIC and BAS boxes.) is that they do not differentiate between tested and untested DTC's which has been a topic of worry of owners on this forum in the past. If you are out of warranty clear the faults and the next time the MIL comes on, plug in the Atric and do a dtc scan and either post the results on here or email them to me and we will take it from there. Thumbs Up


P1402 Exhaust Gas Recirculation Metering Orifice Restricted
P0234 Turbocharger/Supercharger "A" Overboost Condition
P0100 Mass or Volume Air Flow "A" Circuit
P2562 Turbocharger Boost Control Position Sensor "A" Circuit

P0234 and P0100 are common untested DTC's which I have seen come up numerous times on mine and my mates Puma. I get them more often as I have a Safari snorkel fitted which does increase the air flow into the air box through the ram effect. Pumas regularly Over Boost and Under Boost which is not a worry.

P1402 causes me some concern as you have the Atric EGR closed remap and that DTC only shows up when you disconnect the EGR electrical plug meaning no communication at all between the EGR and the EMS. Check the plug is connected properly.

P2562 could explain the low power as it is part of the sensor array within the Turbo Modulator which controls the variable vanes. Did we not have a conversation on the turbo modulator harness previously as a couple of the harness wires had broke on yours and you did a repair? Or was that some one else?

Coming back to the P0100 DTC, you did fit the new MAF sensor correctly? I am not trying to take the Censored as they do fit in a set way?


Click image to enlarge



HTH Brian.
Post #110930 30th Dec 2011 9:31pm
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CRJ



Member Since: 12 Mar 2011
Location: Sealand - Denmark
Posts: 253

Denmark 1991 Defender 90 200 Tdi ST Alpine White
Hi Brian

Thanks a lot for your reply Thumbs Up Yes it was me with the cut wires - could be the fault is stored, or that the wiring is badly connected. I will check the EGR connection - clear the fault codes, and read them out again next time it goes in limp mode. By the way it is not often that the Mil light goes on - when the car goes in limp mode. Regarding the MAF sensor, I saw your picture in another post before I changed it Laughing
One more time thank you for the reply - and a happy new year from Denmark

Best regards
Christian Very Happy 88 Ser. 3 1980 -sold
Puma 130 - 08- sold
90 200tdi 1991 - sold
88 Ser. 3 1977 200 TDI
110 CC 2003
Post #110935 30th Dec 2011 9:50pm
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Lorryman100



Member Since: 01 Oct 2010
Location: Here
Posts: 2686

Have you had any re-occurrences of the MIL/limp mode since you cleared the stored DTC's?
Post #113769 9th Jan 2012 4:18pm
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bell-auto-services



Member Since: 08 Jul 2007
Location: North Yorkshire
Posts: 2232

United Kingdom 2013 Defender 110 Puma 2.2 USW Orkney Grey
Re: Poor performance
Edit, posted fault meaning text then scroled down to find them from Brian Thumbs Up lol Embarassed ohh the joys of a small Iphone screen.

That said if anyone EVEN ATRIC users need a fault code description my site does offer this service by typing the P code in the search box on the left. http://bellautoservices.co.uk

Pete
Post #113771 9th Jan 2012 4:27pm
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CRJ



Member Since: 12 Mar 2011
Location: Sealand - Denmark
Posts: 253

Denmark 1991 Defender 90 200 Tdi ST Alpine White
Hi again.

I am just returned from a vacation on Gran Canaria - damn it is cold in Denmark. Before I left I cleared the stored dtc and took a short ride - tested again and P2562 and P0100 reoccurred. I will know more tomorrow as I left the car at a good mechanic I know before I went on vacation.
I did check the connections to the EGR - but P0100 still reoccurred.
Update tomorrow

CRJ 88 Ser. 3 1980 -sold
Puma 130 - 08- sold
90 200tdi 1991 - sold
88 Ser. 3 1977 200 TDI
110 CC 2003
Post #115475 14th Jan 2012 9:46pm
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bell-auto-services



Member Since: 08 Jul 2007
Location: North Yorkshire
Posts: 2232

United Kingdom 2013 Defender 110 Puma 2.2 USW Orkney Grey
Did you have the turbo wireing checked ?
Post #115481 14th Jan 2012 9:53pm
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CRJ



Member Since: 12 Mar 2011
Location: Sealand - Denmark
Posts: 253

Denmark 1991 Defender 90 200 Tdi ST Alpine White
I did tell the mechanic to do so - hope it is that what is causing the P2562 88 Ser. 3 1980 -sold
Puma 130 - 08- sold
90 200tdi 1991 - sold
88 Ser. 3 1977 200 TDI
110 CC 2003
Post #115486 14th Jan 2012 10:03pm
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Lorryman100



Member Since: 01 Oct 2010
Location: Here
Posts: 2686

CRJ wrote:
Hi again.

I did check the connections to the EGR - but P0100 still reoccurred.
Update tomorrow

CRJ




P0100 Mass or Volume Air Flow "A" Circuit, is for the MAF circuit and not the EGR.

P1402 Exhaust Gas Recirculation Metering Orifice Restricted. Which you logged before is an EGR DTC, has this reappeared?

I had it when I ran the Puma with the EGR electrically disconnected by unplugging it from the EGR.


Click image to enlarge


You also get this one:


Click image to enlarge


Has the MIL illuminated again? Get your mechanic to check if the dtc's are tested or untested. The P0100 is a common untested dtc but P2562 is not. And as you have had severed wiring at the modulator and you did a repair, that is most likely the cause of the power loss and the first thing I would rectify, to confirm or dismiss. Thumbs Up
Post #115507 14th Jan 2012 11:57pm
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CRJ



Member Since: 12 Mar 2011
Location: Sealand - Denmark
Posts: 253

Denmark 1991 Defender 90 200 Tdi ST Alpine White
Hi Brian.

My mind must still be on vacation - it was the P1402 and not P0100 that also reoccurred - even after checking the egg wiring. Did also ask the mechanic to check it. I never had the P1409 though. Exclamation
Can´t wait to get my car back.

Regards
CRJ 88 Ser. 3 1980 -sold
Puma 130 - 08- sold
90 200tdi 1991 - sold
88 Ser. 3 1977 200 TDI
110 CC 2003
Post #115512 15th Jan 2012 7:00am
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CRJ



Member Since: 12 Mar 2011
Location: Sealand - Denmark
Posts: 253

Denmark 1991 Defender 90 200 Tdi ST Alpine White
i again

Got my car back - he found a leak in the exhaustmanifold gasket and it was still leaking a tiny bit between the manifold and turbo - checked the wiring and everything seemed ok.
But after driving 10 km - limp mode and Mil light on... starting again everything was ok - but still not the old "pull". Funny thing - I now know I am not imagining it. Sometimes it pulls like it used to - it happened today when I was returning from visiting a friend. When it is at it used to be it pulls from around 1500 rpm - when bad it is from around 2000 rpm Question I also notice a change at the top revs - after the remap it pulled like a train to around 3000 and then fading out. But when it is slow at the bottom revs it runs more freely at top revs pulling beyond 3000 revs - know it sounds weird.
My mechanic does not have tools to check for tested or untested DTC´s - fear I then need to visit and authorized dealer $$$

Regards
CRJ 88 Ser. 3 1980 -sold
Puma 130 - 08- sold
90 200tdi 1991 - sold
88 Ser. 3 1977 200 TDI
110 CC 2003
Post #115686 15th Jan 2012 7:05pm
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CRJ



Member Since: 12 Mar 2011
Location: Sealand - Denmark
Posts: 253

Denmark 1991 Defender 90 200 Tdi ST Alpine White
AArrghhh - went to work today - after 50 km it entered limp mode for every 500 meters..... when driving it sort of staggered until above 2300 rpm. Am at the mechanic now - have checked wiring thoroughly.
Faultcodereading now was:

P2562
P1402
P0100
P0234
P0623 - generator???
P0046

Could it be that the connection to the ( plug ) ECU is trying to kill me Confused and making it act weird.
Funny thing when i turned around going home - it acted almost normal again - did 70 km without problems at 130 kmh.

Any ideas

Best regards
CRJ 88 Ser. 3 1980 -sold
Puma 130 - 08- sold
90 200tdi 1991 - sold
88 Ser. 3 1977 200 TDI
110 CC 2003


Last edited by CRJ on 16th Jan 2012 12:21pm. Edited 1 time in total
Post #115846 16th Jan 2012 9:16am
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CRJ



Member Since: 12 Mar 2011
Location: Sealand - Denmark
Posts: 253

Denmark 1991 Defender 90 200 Tdi ST Alpine White
Checked all plugs - contact cleaner etc. now showing.

P1402
P1643
U0155

Installed original file
Then showing
P0404
P1643
U0155

Egr seems to be working.

Am a bit confused - but for now the car is running Smile

Regards
CRJ 88 Ser. 3 1980 -sold
Puma 130 - 08- sold
90 200tdi 1991 - sold
88 Ser. 3 1977 200 TDI
110 CC 2003
Post #115873 16th Jan 2012 11:01am
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CRJ



Member Since: 12 Mar 2011
Location: Sealand - Denmark
Posts: 253

Denmark 1991 Defender 90 200 Tdi ST Alpine White
Hello again....

Installed mod. file again - the car is running perfect - after a long run it shows:

P1643
U0155
U0300

Do I need to worry - or is it as I hope poor connections.

CRJ 88 Ser. 3 1980 -sold
Puma 130 - 08- sold
90 200tdi 1991 - sold
88 Ser. 3 1977 200 TDI
110 CC 2003
Post #115883 16th Jan 2012 12:02pm
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Lorryman100



Member Since: 01 Oct 2010
Location: Here
Posts: 2686

If the defender is running fine now leave things as they are for a day or two and see if it reoccurs. The bad connection theory could be the cause as the untested dtc's show an issue with the MAF, EGR and Turbo boost. The one sensor that is missing from the dtc list is the MAP sensor which can cause the problems you are experiencing with the EGR and turbo boost. Unfortunately without live data to see what all the sensors are reading it is very hard to pin down the cause, the fact that the wiring had been damaged at the modulator and a diy repair was carried out there is no way of telling on a forum if this was done correctly, taking into account the placement of the ferrite fuse which if you remember from your original broken wire post, cuts down RF interference and allows clear comms between the turbo modulator and the EMS. As you have had a few engine issues with your Puma it may be a worthwhile investment to get a nanocom or at the very least a scangauge to monitor the engine sensors and could save you a few quid in the long run?

Out of curiosity did you clean the MAP sensor plug and check its harness as well?


Click image to enlarge


Sorry for the quick answer but I am just in from work and I need to go out again so I will do a proper answer to your dtc queries later unless someone beats me to it. Embarassed Thumbs Up

Regards Brian.
Post #115902 16th Jan 2012 1:36pm
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