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donmacn



Member Since: 06 Nov 2017
Location: Nth Scotland
Posts: 1845

 
Is it possible to trickle charge into a dual battery system?
Hi folks,

I did search, honest, but couldn't find anything that seemed to me to be answering this question. I can crimp wires and connect things together neatly, but I know my own limitations - and really understanding batteries and electrickery is one of them.

I have a 1994 300Tdi. It has a dual battery set-up - connected via a Voltage Sensing Relay.


Click image to enlarge


Leisure battery now at 6.5v after about 2 months of not being used; the car battery was at 10.5 and I'm hoping that the charger (connected in the pic) will bring it up to a useable level, even if only for a short while.

The leisure battery has a solar charge input (via a controller and the VSR) and also has an Anderson SB connector, on a 10A fuse, which can be used to power accessories.

For convenience sake I fitted a little panel of three Anderson connectors in the 2nd row footwell (no seats as it's just 2 of us). The solar panel plugs into one of them when in use; the fridge into another; and there's the 12v Acc. one.


Click image to enlarge


My ideal scenario would be to be able to plug a 240v mains charger into that 'accessory' Anderson connector to charge or trickle charge both batteries at the same time, while still connected to the car wiring. i.e. without having to disconnect the batteries from the car which is a bit of a chore.

By my simple logic, charge would then flow towards the leisure battery, and at some point the VSR would connect and allow charge to get to the car/starter battery.

Is there any sense to this? Would any charger or trickle charger work this way?

In case its relevant, I'll be changing the batteries anyway. At the moment the car has Optima AGM batteries fitted, but these just don't last for me. I've read on here that it might be something to do with these batteries requiring charge characteristics that the older fashioned alternators don't supply. I'm aiming to find 2 x EFB or standard wet batteries that will fit crossways in the battery box under the passenger seats. The Optimas are very good for size - but that's pointless if they don't last.

My query is definitely about the charge/trickle charge options - not looking to revist the debate about AGM batteries. 4 expensive batteries in 5 or 6 years is just not sensible.

As always, any advice gratefully received. Donald

1994 Defender 300Tdi 110 SW - owned since 2002 - 230k miles and going strong
(The 'rolling restoration' or tinkering thread: http://www.defender2.net/forum/topic58538.html )
2000 Range Rover P38 4.0L V8

in the past..
RR classic - fitted with 200Tdi
1984 RR classic - V8 with ZF auto box
1993 Discovery 300Tdi

not to mention the minis and the Type 2 VW camper...
Post #1054177 8th Dec 2024 6:19pm
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Bluest



Member Since: 23 Apr 2016
Location: Lancashire
Posts: 4216

United Kingdom 2007 Defender 110 Puma 2.4 XS CSW Java Black
The problem I've had with this approach, using a Ctek Mxs 5 amp smart charger....

As you say, the charger brings one battery up to the connection voltage for the VSR. The VSR joins the 2 batteries. The 2nd battery to join the party then drags the combined voltage back down below the VSR cut off voltage. The batteries separate. You are then stuck in a cycle of the vsr connecting and disconnecting and the 2nd battery not getting charged. I'm not even sure whether the 1st battery would charge as all the connecting and disconnecting with associated voltage fluctuation probably confuses the "smart" logic in the charger.

You might get more success with a higher amp charger, especially an old fashioned dumb one, if it can keep the voltage above the VSR separation voltage when they combine. Mine doesn't have enough oomph to do that.

What I've done instead is put a plug (a switch would be better) in the sensing lead for the VSR so I can disconnect it easily to prevent it combining the batteries when charging. I then charge each battery separately. Reconnect the sensing lead when done. 2007 110 TDCi Station Wagon XS
Post #1054183 8th Dec 2024 7:12pm
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donmacn



Member Since: 06 Nov 2017
Location: Nth Scotland
Posts: 1845

 
Thanks Bluest.

I'm able to follow your first two paragraphs - and what you've said makes sense. I'd have to check the specs of my chargers. One is a more modern 'Ring' one; the other an older Halfords job - but not ancient.

For your third para, I'm not sure where the sensing lead might be, and in fact I think my system is a bit more complicated. I have a Smartbank & gauge system fitted and this benefits from being permanently connected to allow the software to more accurately track the state of charge of the batteries. I think this means there isn't one sensing lead - but that the Smartbank electronics does this. I've emailed the suppliers to see if they might say anything about this.

This recommendation to keep the batteries connected as much as possible is why I was hoping to just plug in one charger to the existing wiring. (That said I've had to disconnect them today anyway!)

Maybe these problems will just go away when I buy better batteries! Donald

1994 Defender 300Tdi 110 SW - owned since 2002 - 230k miles and going strong
(The 'rolling restoration' or tinkering thread: http://www.defender2.net/forum/topic58538.html )
2000 Range Rover P38 4.0L V8

in the past..
RR classic - fitted with 200Tdi
1984 RR classic - V8 with ZF auto box
1993 Discovery 300Tdi

not to mention the minis and the Type 2 VW camper...
Post #1054189 8th Dec 2024 7:50pm
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Mdm



Member Since: 11 Sep 2013
Location: Sunny Lancashire
Posts: 1618

United Kingdom 
you can do this but you need a bigger enough amp charger to fll the battery's.
eg red top need a charger of xxx amps ( info is on their web page)

i have the same system on the 90 and also have both battery's wired with c tek connectors so i can charge them 1 at a time if the aux on is flat or super low.

on my other car i have the std twin battery set up and a leisure battery and charge it off one 12 amp smart charger. no issues.
Post #1054193 8th Dec 2024 8:06pm
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macfrank



Member Since: 05 Nov 2015
Location: somewhere in the north
Posts: 1081

Germany 2015 Defender 110 Puma 2.2 SW Keswick Green
At 6.5V the battery is probably toast and probably also the other one. Best to be checked with a battery tester such as the Motopower MP0515A.

You could try reconditioning. I'd recommend the CTEK MXS 10. Only 5 Amps isn't up to job as Bluest said. But better replace them first before overthinking other possible issues.

I've had no problems for the last 9 years using a Varta Dual Purpose EFB as starter and an Ective Deep Cycle Gel as aux battery, both connected by a VSR and (trickle) charged by a MXS 10 which is permanently installed in the Defender.

(Only) if one or both are really down, the on/off cycle Bluest described occurs. I have a switch in the ground wire of the VSR, disabling it (there is no separate sensing lead on mine).
Each battery has a CTEK plug, so I can charge them separately if needed.
Post #1054199 8th Dec 2024 8:29pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 8049

 2011 Defender 110 Puma 2.4 USW Stornoway Grey
I have several split charge systems in different vehicles.

Using an older high amp charger no problems when vsr joins batts.

With my mx5 charger i tend to plug it in straight after a drive when both batts showing good xharge anyway, no problems on this state.

You could just fit another lead between the two batts with a switch. Connect them together and charge both by bypassing the vsr.

Vsr works both ways whether charger is on aux or primary doesn't matter. Cheers

James
110 2012 XS Utility
130 2011 M57 bespoke Camper
90 2010 Hardtop
90 M57 1988 Hardtop
Post #1054200 8th Dec 2024 8:46pm
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donmacn



Member Since: 06 Nov 2017
Location: Nth Scotland
Posts: 1845

 
Thanks all for the replies - appreciate that. I'll look at all those recommendations.

I'm absolutely reconciled to the fact that I need two new batteries. Sad One of my chargers does have a 'repair' function, so I might pull the batteries from the car and try that on them one at a time to see what happens - but I don't know if that charger will hit the voltages needed for Optimas. It has a setting for lead acid, but not specifically AGM. That's an example of something that I simply didn't know: that the Optimas needed higher charge voltages. The first set were professionally installed/selected, so when they died I just replaced like with like. Twice bitten.... there won't be a third time. Or maybe it's just operator error - that might be a fair call.

I helped a friend install a split charge system into his car a couple of years ago before a Pyrenees trip, using 2 EFB batteries from Tayna, and he's had no issues at all. His car probably spends more time un-used than mine. I think that's what I'll be going for.

However Bluest's post made me think I needed to check or remind myself exactly what the SmartBank/Gauge is doing. I researched all of this before installation - but that's about 2 or 3 years ago and I've since forgotten it all. I've been doing a 'deep dive' into the manual and I think its functions mean I wouldn't end up in the VSR doing a connect/disconnect cycle. Among other things its specifically designed to properly share the input of one charging source across two or more batteries.

The manual also says this:
"Do not expect a SmartGauge - SmartBank combination to operate as a simple voltage controlled
relay. It is far more sophisticated than that. SmartGauge takes over 30 measurements and makes tens of thousands of calculations every second."

Perhaps I should have checked that first - but if the system doesn't behave itself as I think it should, I'll be looking closely at some of your suggestions. Donald

1994 Defender 300Tdi 110 SW - owned since 2002 - 230k miles and going strong
(The 'rolling restoration' or tinkering thread: http://www.defender2.net/forum/topic58538.html )
2000 Range Rover P38 4.0L V8

in the past..
RR classic - fitted with 200Tdi
1984 RR classic - V8 with ZF auto box
1993 Discovery 300Tdi

not to mention the minis and the Type 2 VW camper...
Post #1054203 8th Dec 2024 8:54pm
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Julie



Member Since: 07 Oct 2017
Location: Nantes
Posts: 496

France 2012 Defender 110 Puma 2.2 SW Keswick Green
Re: Is it possible to trickle charge into a dual battery sys
donmacn wrote:
By my simple logic, charge would then flow towards the leisure battery, and at some point the VSR would connect and allow charge to get to the car/starter battery.

Is there any sense to this? Would any charger or trickle charger work this way?
.

As always, any advice gratefully received.


Why don't you just disconnect the service battery before you connect the charger ? Razz

After all a 12V below 11.8 needs replacement
Post #1054265 9th Dec 2024 7:19pm
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Julie



Member Since: 07 Oct 2017
Location: Nantes
Posts: 496

France 2012 Defender 110 Puma 2.2 SW Keswick Green
Re: Is it possible to trickle charge into a dual battery sys
donmacn wrote:
By my simple logic, charge would then flow towards the leisure battery, and at some point the VSR would connect and allow charge to get to the car/starter battery.

Is there any sense to this? Would any charger or trickle charger work this way?
.

As always, any advice gratefully received.


Why don't you just disconnect the service battery before you connect the charger ? Razz

After all a 12V battery below 11.8 needs replacement
Post #1054267 9th Dec 2024 7:19pm
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donmacn



Member Since: 06 Nov 2017
Location: Nth Scotland
Posts: 1845

 
Thanks Julie,

Of course I can disconnect either battery. In fact that's what I've done at the moment as I try to see if I can eke a little more life out of the starter battery. Who wants to buy 2 new batteries in the weeks before Xmas!?

But as I said initially what I was hoping to find out was whether, in normal use, I could simply plug one mains charger into the Aux. connection on the outside of the battery box for convenience sake. ( I think, with my smartbank gadget I can, but that's still to be confirmed). Donald

1994 Defender 300Tdi 110 SW - owned since 2002 - 230k miles and going strong
(The 'rolling restoration' or tinkering thread: http://www.defender2.net/forum/topic58538.html )
2000 Range Rover P38 4.0L V8

in the past..
RR classic - fitted with 200Tdi
1984 RR classic - V8 with ZF auto box
1993 Discovery 300Tdi

not to mention the minis and the Type 2 VW camper...
Post #1054272 9th Dec 2024 8:32pm
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Naks



Member Since: 27 Jan 2009
Location: Stellenbosch, ZA
Posts: 2645

South Africa 2010 Defender 90 Puma 2.4 SW Alpine White
I have a dual battery system (National Luna), and I leave my Puma on trickle charge for 3-4 months at a time when we're overseas.

I had the sparky put a charging port from the main battery to the battery box, and I just plug in my Ctek there.

I have noticed that when the main battery is full(ish), the solenoid kicks in, and then the secondary battery also gets charged. --
2010 Defender Puma 90 + BAS remap + Alive IC + Slickshift + Ashcroft ATB rear
2015 Range Rover Sport V8 Supercharged



Defender Puma Workshop Manual: https://bit.ly/2zZ1en9
Discovery 4 Workshop Manual: https://bit.ly/2zXrtKO
Range Rover/Sport L320/L322/L494 Workshop Manual: https://bit.ly/2zc58JQ
Post #1054314 10th Dec 2024 7:44am
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Julie



Member Since: 07 Oct 2017
Location: Nantes
Posts: 496

France 2012 Defender 110 Puma 2.2 SW Keswick Green
Add a 12V DC2DC charger to your Xmas wish list

I have this config and my 5 amp charger charges :

Either starter battery and service battery at the same time
Or service battery alone + care function

And I can connect a 200 W PV panel to the DC2DC charger which charges first the service battery and then the starter battery
Post #1054322 10th Dec 2024 8:35am
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JackNorris



Member Since: 16 Mar 2020
Location: Milton Keynes
Posts: 70

United Kingdom 
I have a tmax split charge and have the same issues described above and end up on the circle of solenoid in, solenoid out

My current solution is to manual link batteries before charging

My future plan is to put a relay in so that when ctek is connected it triggers the relay which joins the batteries and bypasses vsr

Haven’t thought about it too much yet
Post #1054391 10th Dec 2024 10:57pm
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macfrank



Member Since: 05 Nov 2015
Location: somewhere in the north
Posts: 1081

Germany 2015 Defender 110 Puma 2.2 SW Keswick Green
A relay to connect both batteries when charging seems a good idea, consider, however, that it needs to be able to carry higher amps than the maybe 10 amps from the charger. If the batteries' voltages are different, current will flow between them until balanced. I measured upto 40A, but that's just an example for my setup and specific voltages. This current may only be that high for a few seconds or minutes, but chose a relay which can handle that current (they're not expensive). Also proper wire size.
Post #1054424 11th Dec 2024 12:22pm
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landy andy



Member Since: 15 Feb 2009
Location: Ware, Herts
Posts: 5724

2006 Defender 110 Td5 USW Zermatt Silver
I like simple. So just attach the a jumper wire between the two batteries when charging them. The idea of a relay is far too complicated for something rarely done. The wire from the charger is only small so as long as it is the same size or bigger it will work.
Post #1054426 11th Dec 2024 12:30pm
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