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shanecl



Member Since: 20 Mar 2013
Location: Louth
Posts: 509

Ireland 1989 Defender 90 V8 Petrol CSW Auto Firenze Red
Puma rear door
Guy's I'm at my wits end. I'm trying to fit my puma rear door. I'm pretty sure I bought genuine hinges, have them that long cant remember now.

With the door all fitted its like its too far over to the striker side. I sorted elongated the bolt holes on the body to push the door over and this doesn't seem to work. the latch on the door is hitting the door seal and tearing it and also its the latch main body rather then the acutal piece its meant to hit.

I can fit my finger tip into the gap at the hinge side but cant even get a nail in the latch side

Hopefully this all makes sense and someone has the magic reply Laughing

Shane
Post #1052866 25th Nov 2024 12:23pm
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landy andy



Member Since: 15 Feb 2009
Location: Ware, Herts
Posts: 5724

2006 Defender 110 Td5 USW Zermatt Silver
A picture would help.
But.
Are you talking about a rear passenger door, or a rear / back / boot door?
You say a Tdci door. Is your vehicle a Tdci?
Post #1052872 25th Nov 2024 1:00pm
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shanecl



Member Since: 20 Mar 2013
Location: Louth
Posts: 509

Ireland 1989 Defender 90 V8 Petrol CSW Auto Firenze Red
Sorry Andy, I'll get a photo tonight.

Also sorry the back door its on a 90.

Its a tdci door on a 300tdi tub and sides panels.

Shane
Post #1052896 25th Nov 2024 3:26pm
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bodstruck



Member Since: 09 May 2020
Location: Wiltshire
Posts: 922

United Kingdom 
I had the same issue fitting a tdci door to my 200tdi tub. I had to open the hinge holes a bit to move it over and take some off both sides off the latch to make the whole thing thinner.

I am sure there is probably some rational explanation as to why it happened but that was my solution.
Post #1052913 25th Nov 2024 4:38pm
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shanecl



Member Since: 20 Mar 2013
Location: Louth
Posts: 509

Ireland 1989 Defender 90 V8 Petrol CSW Auto Firenze Red
I literally started drilling them last night Laughing seems the whole door want to got 10mm over to the hinge side. I'm conscious too not to make the holes too big and have a gap to let water in Big Cry

to say I'm fed up with this defender is an understatement Laughing Laughing
Post #1052986 26th Nov 2024 10:18am
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revd



Member Since: 20 Apr 2024
Location: England
Posts: 127

United Kingdom 
On the production line at Solihull a broom handle was used to help with body alignment -(I kid you not) you need to visit your local hardware shop and ask for a Defender broom stick - make sure you specify it is for a 90, the 110 is not the same.
Post #1052994 26th Nov 2024 10:41am
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Race.it



Member Since: 27 Aug 2019
Location: Algeciras
Posts: 823

Spain 2010 Defender 110 Puma 2.4 SW Alaska White
You also need the specify the imperial or metric broom handle depending on year of production? Rolling with laughter Searching for my first Defender...and started just as Covid hit, so talk about timing.

5 months after starting the search I found it, and here is the details
Post #1052997 26th Nov 2024 11:28am
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V8Simon



Member Since: 17 May 2016
Location: Prestatyn, Wales
Posts: 148

United Kingdom 1985 Defender 90 V8 Petrol SW Auto Arles Blue
Can you undo totally one side of the hinges either off the door or where they screw into the body and fit the door so its latched and in position and then work on adjusting the hinges to see where the adustability is?

I've fitted a used door to mine before (not puma) and it took some ajusting but wasn't more than an hour to faff with before it worked. 1984 90 V8 puma want to be.
Post #1053090 27th Nov 2024 9:58am
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shanecl



Member Since: 20 Mar 2013
Location: Louth
Posts: 509

Ireland 1989 Defender 90 V8 Petrol CSW Auto Firenze Red
revd wrote:
On the production line at Solihull a broom handle was used to help with body alignment -(I kid you not) you need to visit your local hardware shop and ask for a Defender broom stick - make sure you specify it is for a 90, the 110 is not the same.


they asked at the hardware store was it for a 90 or 100 Laughing


Race.it wrote:
You also need the specify the imperial or metric broom handle depending on year of production? Rolling with laughter.


I got one of each to be on safe side Rolling with laughter
Post #1053098 27th Nov 2024 11:29am
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shanecl



Member Since: 20 Mar 2013
Location: Louth
Posts: 509

Ireland 1989 Defender 90 V8 Petrol CSW Auto Firenze Red
I finally got it, well I think I have. I elongated the holes and cut plastic strips so I can use them as packers. The boss woman was sick last night so need help to tighten up the bolts and I should know then

school boy mistake at one stage last night, I had left the gas ram on the door and this was pushing the door over when the bolts were loose and I couldn't understand why i was making no progress Whistle Whistle Laughing

Got a little side tracked as you do and I wasn't happy with the panel line up and shut lines so adjusted these also Laughing was fun trying to hold all the wood, ram and pump at the same time. who said men cant multi task.



Click image to enlarge
Post #1053099 27th Nov 2024 11:39am
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