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willyj



Member Since: 23 Oct 2009
Location: Carmarthenshire
Posts: 189
United Kingdom 2011 Defender 110 Puma 2.4 USW Stornoway Grey
110 rear quarter panel replacement

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Hi all,

Anyone had the pleasure of replacing the rear quarter panel on the 110?
MY11 puma to be exact.

Had a quote for replace and respray of £3k plus vat!

I am aware of the spot welding and have a brother with one but wouldn't know what is involved.

TIA
Post #1036267 1st Jun 2024 10:04pm
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julian



Member Since: 17 Feb 2017
Location: Devon
Posts: 122
United Kingdom 1994 Defender 110 300 Tdi CSW Alpine White
One of those paintless dent removal people would do the job.
Post #1036284 2nd Jun 2024 8:01am
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3421
Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
The likely hood that the aluminium has stretched is very high, so a dent repair might be very difficult.

Spot welding aluminium requires a special special spot welder, although I have tried the trick of putting steel sheet metal between the tips of the welder and the aluminium to spot weld with success. You would also need a welder with very large reach.

Hence the easier and possibly as good method is to glue in the new panel. 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #1036297 2nd Jun 2024 11:16am
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Race.it



Member Since: 27 Aug 2019
Location: Algeciras
Posts: 823
Spain 2010 Defender 110 Puma 2.4 SW Alaska White
Britannia restorations changed one prob a year or two ago on his channel, made it look simper, but was not a full replacement Searching for my first Defender...and started just as Covid hit, so talk about timing.

5 months after starting the search I found it, and here is the details
Post #1036318 2nd Jun 2024 2:43pm
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