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BrickBox



Member Since: 05 Oct 2021
Location: Wales
Posts: 809
Wales 2008 Defender 110 Puma 2.4 USW Zermatt Silver
Clutch change.
Biting the bullet and getting the clutch changed on my 2.4

I’ve been on LOF website and decided on the complete road spec kit with the crank seal etc etc etc, upgraded output shaft and renewing the master cylinder as advised by LOF.

Is there anything else to consider doing while the box is off? 2008 2.4 110 Utility Station Wagon XS.
Post #1034616 13th May 2024 11:23am
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andy63



Member Since: 30 Jun 2023
Location: north east
Posts: 513
United Kingdom 
More or less what I did... Twice😩🤣.. Because my crankshaft oil seal leaked first time..
I took the opportunity to extend the gearbox breather hose while it was out..
It normally terminates in a void in the bell housing casting but I found it flapping around on top of the box when it was removed..
Check your transfare box output seals for leaks... Easier to sort them while it's out👍
Post #1034620 13th May 2024 1:41pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20339
United Kingdom 
I wouldn’t change the crank seal unless it is leaking, they can be problematic.
But they are best left alone I think unless they are leaking. $W33T $0U7H3RN $UG4R
🇬🇧🏴󠁧󠁢󠁥󠁮󠁧󠁿🏴󠁧󠁢󠁷󠁬󠁳󠁿🏴󠁧󠁢󠁳󠁣󠁴󠁿🇮🇪🇺🇸⛽️🛢️⚙️🧰💪
Post #1034624 13th May 2024 2:09pm
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Ianh



Member Since: 17 Sep 2018
Location: Essex
Posts: 1997
United Kingdom 
Re the master cylinder,

I’m assuming you did not purchase a LOF Powermaster cylinder as you can’t fit one of them until the clutch has done a few thousand miles. Just thought it worth mentioning.

From LOF on their Powermaster cylinder
* Please do not fit with a brand new clutch until it is fully bedded in- reason being a new clutch has a low biting point, and the LOF master also lowers the biting point somewhat, therefore combined it can be awkward to Drive, hence it is best to bed any new clutch in for 3-4000 miles before fitting, allowing for the biting point to rise up to a middle ground*
Post #1034635 13th May 2024 4:29pm
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Waka56



Member Since: 08 Nov 2023
Location: Hamburg
Posts: 160
Germany 
I would also change the gearbox and transfer box supports. Making my Defender great again. (Or trying to at least xD)
Post #1034637 13th May 2024 4:39pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17367
United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
I'd fit an ATB in the transfer box. Very Happy
Post #1034641 13th May 2024 5:14pm
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BrickBox



Member Since: 05 Oct 2021
Location: Wales
Posts: 809
Wales 2008 Defender 110 Puma 2.4 USW Zermatt Silver
I wish I could find a reason to fit one, but even a standard Defender is way above my abilities off road. 2008 2.4 110 Utility Station Wagon XS.
Post #1034646 13th May 2024 5:40pm
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BrickBox



Member Since: 05 Oct 2021
Location: Wales
Posts: 809
Wales 2008 Defender 110 Puma 2.4 USW Zermatt Silver
Ianh wrote:
Re the master cylinder,

I’m assuming you did not purchase a LOF Powermaster cylinder as you can’t fit one of them until the clutch has done a few thousand miles. Just thought it worth mentioning.

From LOF on their Powermaster cylinder
* Please do not fit with a brand new clutch until it is fully bedded in- reason being a new clutch has a low biting point, and the LOF master also lowers the biting point somewhat, therefore combined it can be awkward to Drive, hence it is best to bed any new clutch in for 3-4000 miles before fitting, allowing for the biting point to rise up to a middle ground*


I have seen just a standard TRW master cylinder being advised as a replacement part? Rather than upgrade to the LOF. 2008 2.4 110 Utility Station Wagon XS.
Post #1034647 13th May 2024 5:41pm
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BrickBox



Member Since: 05 Oct 2021
Location: Wales
Posts: 809
Wales 2008 Defender 110 Puma 2.4 USW Zermatt Silver
Had a quote of £1,600 supplied and fitted, inc a 12 month warranty on the parts as the garage is LOF approved.

That’s the road spec clutch bundle and the LOF extreme output shaft. 2008 2.4 110 Utility Station Wagon XS.
Post #1034767 14th May 2024 6:15pm
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hank



Member Since: 12 Sep 2016
Location: South Wales
Posts: 2296
Wales 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Out of interest where did you get that quote? Presumably Promec or Defender Upgrades if they're LOF approved? > 110 XS Double Cab
Post #1034800 15th May 2024 7:21am
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BrickBox



Member Since: 05 Oct 2021
Location: Wales
Posts: 809
Wales 2008 Defender 110 Puma 2.4 USW Zermatt Silver
Yup, Promec 4x4. 2008 2.4 110 Utility Station Wagon XS.
Post #1034801 15th May 2024 7:25am
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hank



Member Since: 12 Sep 2016
Location: South Wales
Posts: 2296
Wales 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
It's interesting as they quoted me the same without the output shaft > 110 XS Double Cab
Post #1034802 15th May 2024 7:31am
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Polarismd



Member Since: 13 Feb 2022
Location: Leicestershire
Posts: 62
United Kingdom 
Recommendations
Good Morning,

I am off to france in early June and my master cylinder is just starting to stick. So I thought I would get the clutch changed at the same time.

Any recommendations (I have the LOF clutch already).... East Midlands.

Regards

Chris
Post #1035203 20th May 2024 9:54am
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BrickBox



Member Since: 05 Oct 2021
Location: Wales
Posts: 809
Wales 2008 Defender 110 Puma 2.4 USW Zermatt Silver
Defender is booked in for next week Mr. Green

Looking forward to seeing the improvements of a new, non rattling clutch and to see what difference a 1 piece output shaft makes to the driveline. 2008 2.4 110 Utility Station Wagon XS.
Post #1035559 24th May 2024 11:05am
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