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Grenadier



Member Since: 23 Jul 2014
Location: The foot of Mont Blanc...
Posts: 5804

France 2011 Defender 110 Puma 2.4 DCPU Corris Grey
Defender Steering Box - Drop Arm Conversion - Yes/No
Morning all,

Just wondering who's done the Defender steering box Drop Arm conversion by Gwyn Lewis, and if you have what your reasoning was behind the conversion and thoughts.

And for those who've upgraded to Sumo bars, but HAVEN'T done the conversion, why you chose not to and whether you now wish you had, or are happy with the decision.

Going to place an order soon and can't decide whether it's worth the conversion (faff rather than bucks) or not.

Ta Thumbs Up Monsieur Le Grenadier

I've not been everywhere, but it's on my list.....

2011 Puma 110DC - Corris Grey
Post #1025432 21st Feb 2024 9:48am
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rustandoil



Member Since: 08 Sep 2012
Location: Cotswolds
Posts: 738

England 2005 Defender 110 Td5 XS DCPU Bonatti Grey
I upgraded just because I was replacing with Sumo bars Thumbs Up
Post #1025437 21st Feb 2024 10:00am
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Timo K



Member Since: 23 Aug 2012
Location: Helsinki
Posts: 171

Finland 
I did the conversion both to my RRC and my Defender. The stock swan neck drop arm design is kind of silly and it's much nicer to have one less specific spare part to carry. Now it's a much simpler system and the ball joint isn't as badly squished as it was with the stock joint.
Post #1025445 21st Feb 2024 10:18am
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hank



Member Since: 12 Sep 2016
Location: South Wales
Posts: 2296

Wales 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
It's a nice solution and I would definitely do it if I didn't have a steering damper.

I've replaced the drop arm ball joint twice during my ownership and it's a real pain. The conversion makes it so simple with a standard screw in/out track rod end.

Personally though I really dislike the steering damper bracket and u-bolt arrangement. It looks a bit DIY. If Gwyn Lewis developed a steering rod with a welded bracket it would be a no brainer for me > 110 XS Double Cab
Post #1025446 21st Feb 2024 10:19am
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 8021

 2011 Defender 110 Puma 2.4 USW Stornoway Grey
i have done this on mine.

previously i fitted sumo bars with the std drop arm conversion. then the ball joint needed changing a while later - what a pain.

Since then on the next 4 defenders i have just replaced drop arm with a discovery 1 one that takes the TRE when fitting Sumo bars. bought the kit from Gwyn each time.

Why.

TRE are easier to change.
Sumo bars are less likely to bend off road.
future maint is easy.

if someone comes to us for vehicle prep i advise them to fit the TRE drop arm if they are upgrading the arms. Cheers

James
110 2012 XS Utility
130 2011 M57 bespoke Camper
90 2010 Hardtop
90 M57 1988 Hardtop
Post #1025447 21st Feb 2024 10:20am
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Grenadier



Member Since: 23 Jul 2014
Location: The foot of Mont Blanc...
Posts: 5804

France 2011 Defender 110 Puma 2.4 DCPU Corris Grey
Thank you all. Four for four. Seems like it's a positive and worthy upgrade. Sold. Will let you know how I get on. Thumbs Up Monsieur Le Grenadier

I've not been everywhere, but it's on my list.....

2011 Puma 110DC - Corris Grey
Post #1025449 21st Feb 2024 10:29am
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34064



Member Since: 12 Dec 2023
Location: South Central
Posts: 171

United Kingdom 2003 Defender 110 Td5 HT Alaska White
Its something im looking at for my 110 as it makes complete sense and the old sumo bars on my Discovery made a massive difference in the steering feel over the stock rods 110 Td5 Ex Utilities slowly converting into a pop top camper one day

Build thread:https://www.defender2.net/forum/post1024784.html#1024784
Post #1025461 21st Feb 2024 12:07pm
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Timo K



Member Since: 23 Aug 2012
Location: Helsinki
Posts: 171

Finland 
hank wrote:
It's a nice solution and I would definitely do it if I didn't have a steering damper.

I've replaced the drop arm ball joint twice during my ownership and it's a real pain. The conversion makes it so simple with a standard screw in/out track rod end.

Personally though I really dislike the steering damper bracket and u-bolt arrangement. It looks a bit DIY. If Gwyn Lewis developed a steering rod with a welded bracket it would be a no brainer for me


Why do you dislike it so much? I mean yeah it's not super elegant, but in a way I think it's simplicity is commendable.
Post #1025462 21st Feb 2024 12:13pm
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rustandoil



Member Since: 08 Sep 2012
Location: Cotswolds
Posts: 738

England 2005 Defender 110 Td5 XS DCPU Bonatti Grey
Picture, just for the hell of it Thumbs Up



Click image to enlarge
Post #1025463 21st Feb 2024 12:20pm
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Retroanaconda



Member Since: 04 Jan 2012
Location: Scotland
Posts: 2640

Scotland 
For balance, I have the sumo bars with the standard drop arm and ball joint. No issues.

Have changed a few ball joints and not found it a big problem with the proper tool. No doubt a TRE is easier though for sure.
Post #1025466 21st Feb 2024 12:30pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17363

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
hank wrote:
... If Gwyn Lewis developed a steering rod with a welded bracket it would be a no brainer for me


A welded bracket would not be compatible with a drag link with conventional ball-joints due to the need to be able to rotate the drag link to alter its length.

I've been very happy with my Sumobars and drop-arm conversion, I would certainly do it again. I find that the stiffer bar has a small but positive beneficial effect on the feel of the steering, and the ease with which ball-joints can be replaced, and the ease with which length adjustments can be made, are also beneficial.
Post #1025471 21st Feb 2024 1:11pm
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Scotm



Member Since: 28 Feb 2014
Location: Aberdeenshire
Posts: 666

Scotland 2012 Defender 110 Puma 2.2 SW Orkney Grey
Retroanaconda wrote:
For balance, I have the sumo bars with the standard drop arm and ball joint. No issues.


Ditto - I changed mine after watching a garage struggle to adjust the tracking using the original bars. I wasn't happy with the state of them afterwards.
Post #1025498 21st Feb 2024 3:19pm
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julian



Member Since: 17 Feb 2017
Location: Devon
Posts: 100

United Kingdom 1994 Defender 110 300 Tdi CSW Alpine White
I made the mistake of replacing the track rod with a cheapo one. One kerb, and it was a banana.

I bought the gynn lewis kit as i didnt feel that i could trust any of the other parts. I did the drop arm at the same time as its just way more sensible from a maintenance point of view.

None of it was for "offroad" or "bling" - it was just for a reliable repair vs unknown blue (or otherwise) box components.
Post #1025503 21st Feb 2024 5:03pm
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Screbble



Member Since: 26 Apr 2015
Location: Lancashire
Posts: 2089

United Kingdom 2004 Defender 90 Td5 XS CSW Zambezi Silver
I’m another convert. Very happy for all of those reasons stated above. Sumo all round with the greasable TREs and poly boots.
Looks and performs like it should have done from the factory.
Can I be so bold to suggest that anything that anything that comes from the GL stable is really rather good indeed Thumbs Up
Post #1025512 21st Feb 2024 6:15pm
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julian



Member Since: 17 Feb 2017
Location: Devon
Posts: 100

United Kingdom 1994 Defender 110 300 Tdi CSW Alpine White
If you speak to Gwynn (spelling?) on the phone, it's clear he is an engineer, rather than a retailer.

I'd also add that he sold me some "seconds" at a reduced price because he said they were scratched (I did comment that I was amazed that anyone would care!)

When they arrived I honestly could not see where the said scratches were...

I got the greaseable joints. They come unpainted so I did them in epoxy and whatever 2k top I had in the gun at the time.
Post #1025515 21st Feb 2024 6:27pm
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