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Def90



Member Since: 17 Jan 2015
Location: Kent
Posts: 259

United Kingdom 2015 Defender 90 Puma 2.2 SW Corris Grey
2015 90. Purchased from new, with original clutch and output shaft.

Now just over 60k miles the clutch springs are starting to rattle along with some juddering when cold
But appeared to be ok when it’s warm!

T/Box and gearbox now out for a refresh of clutch and output shaft.


Click image to enlarge



Click image to enlarge



Click image to enlarge



Click image to enlarge


All the springs are loose but the friction plate appears to have a lot of life left in it.

There was a lot of dust or more than I expected in the assembly.

One question
Do I replace the crankshaft oil seal as it appears to be fine and I’m only on 60k??
Post #1023052 30th Jan 2024 8:13pm
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kmac



Member Since: 07 Oct 2009
Location: Middlesex
Posts: 1309

United Kingdom 2009 Defender 110 Puma 2.4 USW Santorini Black
2009 110 USW- circa 40K, clutch went on the M1

Replaced the whole shebang, clutch, slave and master (replaced the master first and that didn't fix it, so whilst the gearbox was out replaced clutch and slave)

Got an indy to do the clutch and slave


Last edited by kmac on 30th Jan 2024 9:28pm. Edited 1 time in total
Post #1023054 30th Jan 2024 9:07pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20453

United Kingdom 
Def90 - Just to clarify that’s a genuine clutch?

Kmac - Which clutch was it, if you happen to know? No Guts, No Glory.
🇬🇧🏴󠁧󠁢󠁥󠁮󠁧󠁿🏴󠁧󠁢󠁷󠁬󠁳󠁿🏴󠁧󠁢󠁳󠁣󠁴󠁿🇮🇪🇺🇸⛽️🛢️⚙️🧰💪
Post #1023055 30th Jan 2024 9:10pm
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kmac



Member Since: 07 Oct 2009
Location: Middlesex
Posts: 1309

United Kingdom 2009 Defender 110 Puma 2.4 USW Santorini Black
Clutch was original LR - got the vehicle from new. Replaced with a Luk
Post #1023056 30th Jan 2024 9:17pm
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chopcat



Member Since: 11 Sep 2012
Location: Pembrokeshire
Posts: 412

Wales 2000 Defender 90 Td5 CSW Java Black
Mine on my TD5 lasted 22 years 120K. It didn't fail and was replaced when i had the Alive work done to cope with the increased power.
Post #1023059 30th Jan 2024 9:44pm
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Def90



Member Since: 17 Jan 2015
Location: Kent
Posts: 259

United Kingdom 2015 Defender 90 Puma 2.2 SW Corris Grey
Definitely the original factory clutch , had the 90 from new and it the first time the gearbox has been off.

Interestingly if you look at the picture of the friction plate it has a Ford part number!

Have all new replacement parts with a Sachs Transit 4x4 clutch to fit.

I’m just not sure if I should change the rear crankshaft oil seal as it’s in good condition with no sign of leaks.
Post #1023060 30th Jan 2024 10:13pm
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LR90XS2011



Member Since: 05 Apr 2011
Location: bickenhill
Posts: 3645

United Kingdom 2011 Defender 90 Puma 2.4 XS CSW Galway Green
I have had 2 standard clutches both rattled badly but operated just fine and when removed had loose but not fallen out springs, currently have a LOF clutch which so far has lasted twice as long as the originals DEFENDER 90 TDCI XS,

I hope everyone is well and your land rovers make you happy
Post #1023071 31st Jan 2024 6:23am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17450

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Def90 wrote:
....I’m just not sure if I should change the rear crankshaft oil seal as it’s in good condition with no sign of leaks.


A difficult choice, since many replacements immediately leak especially if not fitted correctly. Your seal will leak one day, mine started at about 200k miles and has been leaking slightly ever since. I will replace it when I next replace the clutch (which is now way overdue). It wasn't leaking when I last replaced the clutch (which was around 150k miles) because I would have replaced it then if it had been.

I think I would leave it if it is not actually leaking, unless you have a significant mileage on the vehicle (say 150k or more).

Incidentally for those who are interested in these things, my current clutch (genuine LR) has now done around 120k miles, which is significantly more than any previous clutch (it's something like the 5th clutch the vehicle has had since leaving the factory). LR clutches have undoubtedly improved.
Post #1023080 31st Jan 2024 8:48am
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andy63



Member Since: 30 Jun 2023
Location: north east
Posts: 532

United Kingdom 
I did post on another thread about my clutch failure.. But at the risk of boring folk and in the interests of this thread which is attempting to pool the information I'll add it here as well..
2014 2.2l tdci 110..owned for a couple years and clutch was original..
Failed at 47000miles.. And on removal the springs in the friction plate were the issue.. Had been making contact with the diaphragm springs fingers and damaged the spring housing on one spring..


Click image to enlarge




Click image to enlarge


Replaced with a LOF clutch kit.

I replaced the rear crankshaft oil seal at the same time and regretted it.. It leaked immediately and the job had to be done again😩
Post #1023085 31st Jan 2024 9:24am
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20453

United Kingdom 
Andy63 - That’s pretty much the same issue I had with mine.

Yes, the LR clutches has improved but look at the time in which it has taken them.
Perhaps they don’t handle the slightly increased HP too well?

Regards the crankshaft oil seal, from what I can see it appears that they are best left alone unless they leak.
If they leak, then replace but if not leave them alone or they could start leaking. Laughing
If it isn’t broke, don’t fix it.
The SMF seems best left as well, unless there is an issue with it.

Rattling springs, or springs came out seem far more common that a worn out clutch.
Most friction plates seem to have a lot of life still left it them, and the springs issues cut the clutch life down considerably.
Master cylinders seem to have a very long life, and TD5 or earlier clutches seem to have a longer life than Pumas perhaps due to improvements made over a long term or transmission difference. No Guts, No Glory.
🇬🇧🏴󠁧󠁢󠁥󠁮󠁧󠁿🏴󠁧󠁢󠁷󠁬󠁳󠁿🏴󠁧󠁢󠁳󠁣󠁴󠁿🇮🇪🇺🇸⛽️🛢️⚙️🧰💪
Post #1023130 31st Jan 2024 5:19pm
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andy63



Member Since: 30 Jun 2023
Location: north east
Posts: 532

United Kingdom 
Yes Steve, when I was looking through the thread and saw your pictures I thought I was looking at my friction plate👍😂..
Whatever thread it was I originally posted in, saying I couldn't believe that the diaphragm fingers could contact the plate springs, it was black wolf who pointed out it was indeed a common fault.. 😳
Post #1023143 31st Jan 2024 6:37pm
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Def90



Member Since: 17 Jan 2015
Location: Kent
Posts: 259

United Kingdom 2015 Defender 90 Puma 2.2 SW Corris Grey
Hi

Thank you for your replies and advice re the rear crankshaft
Oil seal, which I think I will leave alone for the time being and
just wait for it to leak.
Post #1023168 31st Jan 2024 10:21pm
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