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Home > My Defender > 2002 TD5 Double Cab, now a project..........

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Procta

Member Since: 03 Dec 2016
Location: Sunderland
Posts: 5161

yeah i have been there, with a simple, welding repair, which turns out to be mega job. Also you do start to unearth bodges. I have ended up having to replace a full cars body loom due to the previous owner did with the stalks, He fitted a R100 steering column, to a Rover metro. The R100 used the honda system, compared to the Austin Rover system. He had cut wires and spliced, to the point there was no hazard switch! The laugh was the car was practically stripped, so all he had to do was remove the dash and fit the donor car loom, that he had removed from the donor R100, he had got the steering column off. Not a hard job to do at all, Defender TD5 90 ---/--- Peugeot 306 HDI hatch back

Success is 90% Inspiration and 4 minutes Preparation # you can make it!

7th Jun 2023 8:20pm

L110CDL

Member Since: 31 Oct 2015
Location: Devon
Posts: 10742

Slow but sure with the work needed and welcome

1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.

12th Jun 2023 9:03pm

Kiter25

Member Since: 19 Sep 2021
Location: Beauly
Posts: 231

Wee distraction from the re build, which is progressing slowly. New tub mounted bike rack, works well, the joys of e bikes they are quite heavy to lift up but least its not as high as the roof. Old dear going to make a custom cover so stuff in the tub dryiish and hidden.

Click image to enlarge 23my p400e x dynamic hse, fuji white, towing pack, comfort and convenience, e diff, activity key, 3 zone climate, cold climate and a host of accessories. Now gone.

15th Jul 2023 11:54am

Kiter25

Member Since: 19 Sep 2021
Location: Beauly
Posts: 231

Bit of progress on the re build, quite liking the colour coded centre console and the new kenwood unit looks quite neat. Another few days work and it should be done. Never, ever tackling something like this again. It's been stressful and painful at times. I'm not sure I would recommend an ultra bulkhead been loads of issues with things just not lining up or holes in the wrong places.

Click image to enlarge 23my p400e x dynamic hse, fuji white, towing pack, comfort and convenience, e diff, activity key, 3 zone climate, cold climate and a host of accessories. Now gone.

3rd Sep 2023 3:46pm

Kiter25

Member Since: 19 Sep 2021
Location: Beauly
Posts: 231

Finally only have some minor interior jobs to finish off now, this has been an absolute slog but I think she is looking pretty good now. Never want to tackle anything like this ever again.........

Click image to enlarge

Click image to enlarge 23my p400e x dynamic hse, fuji white, towing pack, comfort and convenience, e diff, activity key, 3 zone climate, cold climate and a host of accessories. Now gone.

30th Oct 2023 2:46pm

L110CDL

Member Since: 31 Oct 2015
Location: Devon
Posts: 10742

She's looking great and it's good that you have turned the corner and got only some minor work to carry on with now

Can't beat a bit of blue n black colour scheme

1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.

30th Oct 2023 8:48pm

Kiter25

Member Since: 19 Sep 2021
Location: Beauly
Posts: 231

New seats arrived today, exmoor trim elite in black leather with diamond stitching, very happy........ although the cubby box looks a bit crap now lol

Also fitted the new second hand optimill door handles that I picked up at vastly less than retail price. Bit fiddly to fit but feel so much better than the old plastic ones that had seen better days.

Another half day of finishing off and she should be finally done, well for now anyway.

Click image to enlarge

Click image to enlarge 23my p400e x dynamic hse, fuji white, towing pack, comfort and convenience, e diff, activity key, 3 zone climate, cold climate and a host of accessories. Now gone.

15th Nov 2023 3:05pm

Kiter25

Member Since: 19 Sep 2021
Location: Beauly
Posts: 231

MOT passed today, just an advisory on front brake discs being slightly pitted, probably down to lack of use this last while. More new seals arriving any minute, hopefully this will sort the leak between the windscreen and the roof. Hate to think how much I have spent on bloody seals.........

Next jobs are the roamerdrive and fluids in the axles and gearbox. 23my p400e x dynamic hse, fuji white, towing pack, comfort and convenience, e diff, activity key, 3 zone climate, cold climate and a host of accessories. Now gone.

10th Jan 2024 4:45pm

L110CDL

Member Since: 31 Oct 2015
Location: Devon
Posts: 10742

Good news on passing the mot

1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.

11th Jan 2024 9:17pm

Kiter25

Member Since: 19 Sep 2021
Location: Beauly
Posts: 231

So pleased with the lazer elite sentinels, really brighten up the road........

Without

Click image to enlarge

With

Click image to enlarge 23my p400e x dynamic hse, fuji white, towing pack, comfort and convenience, e diff, activity key, 3 zone climate, cold climate and a host of accessories. Now gone.

28th Jan 2024 8:49pm

BaronDefenders

Member Since: 28 Jun 2019
Location: London/Cotswolds
Posts: 896

2004 Defender 90 Td5 CSW Santorini Black

I’ve only just come across your build, Kiter. Excellent job getting the bulkhead sorted yourself. You now know, at least, how everything is mounted and connected and can be confident in your own work. Charlie

1949 Series 1 80 (SOLD)
2002 Td5 90 (SOLD)
2008 Freelander 2 (SOLD)

1958 Series 2 88 Pastel Green (2019 LR Legends Best Restored)
1983 V8 110 Limestone (Previously owned by Tom Sheppard MBE)
2004 Td5 90 Santorini Black (Td5INSIDE Powered & Rebuilt by CSK)
2012 Puma 110 Zermatt Silver (Overlanding Build)

Instagram: @BaronDefenders

29th Jan 2024 1:31pm

L110CDL

Member Since: 31 Oct 2015
Location: Devon
Posts: 10742

That is some difference with those lights on

1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.

29th Jan 2024 9:00pm

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