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Darth Payne



Member Since: 03 Nov 2019
Location: Sussex
Posts: 6

United Kingdom 2014 Defender 110 Puma 2.2 SW Santorini Black
Help Late Puma Owners - Turbocharger Actuator.
Hi All,

I’ve just been forced to change the turbo on my 2014 110, root cause has been resolved. I received a recon turbo, all looked good until I came to refit.

The actuator gearbox now fowls the air con compressor. Turbo supplier are helpful, but insist there are no part differences and don’t understand why it won’t fit.

Would anyone but kind enough to confirm the part number if you can, on their actuator gearbox, and post a few photos of your turbo, on a late Puma?

Really feeling like in going mad..

Thanks
Andy
Post #861585 14th Oct 2020 7:16pm
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LandRoverAnorak



Member Since: 17 Jul 2011
Location: Surrey
Posts: 11324

United Kingdom 
I recently replaced the actuator on my 2013 2.2 to solve a problem with sticking vanes. Yon can read all about it here, in case it helps:

https://www.defender2.net/forum/post853115.html#853115

I can tell you that the correct actuator should be stamped G-72:


Click image to enlarge
 Darren

110 USW BUILD THREAD - EXPEDITION TRAILER - 200tdi 90 BUILD THREAD - SANKEY TRAILER - IG@landroveranorak

"You came in that thing? You're braver than I thought!" - Princess Leia
Post #861606 14th Oct 2020 8:05pm
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Darth Payne



Member Since: 03 Nov 2019
Location: Sussex
Posts: 6

United Kingdom 2014 Defender 110 Puma 2.2 SW Santorini Black
Thanks Darren Thumbs Up

One other question, could you possibly confirm the part number on the compressor housing?

My original had the number JKM2, the replacement JKM1. I wondering if the location of the mounting for the actuator is different to clear the aircon compressor?
Post #861608 14th Oct 2020 8:10pm
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LandRoverAnorak



Member Since: 17 Jul 2011
Location: Surrey
Posts: 11324

United Kingdom 
No, I'm afraid not. I didn't remove the shield to expose it, I'm afraid.

Scratch that - I've just realised that the number you're talking about is just visible in my picture of the bare actuator. It's not a brilliant angle to be honest, but it looks to be JKM1:


Click image to enlarge
 Darren

110 USW BUILD THREAD - EXPEDITION TRAILER - 200tdi 90 BUILD THREAD - SANKEY TRAILER - IG@landroveranorak

"You came in that thing? You're braver than I thought!" - Princess Leia


Last edited by LandRoverAnorak on 14th Oct 2020 9:01pm. Edited 1 time in total
Post #861617 14th Oct 2020 8:29pm
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Darth Payne



Member Since: 03 Nov 2019
Location: Sussex
Posts: 6

United Kingdom 2014 Defender 110 Puma 2.2 SW Santorini Black
Thumbs Up That angles good enough!

Really appreciate it sir!
Post #861622 14th Oct 2020 8:42pm
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lightning



Member Since: 23 Apr 2009
Location: High Peak, Derbyshire
Posts: 2763

United Kingdom 
l wonder if he managed to fix his Puma.
Post #1015460 17th Nov 2023 5:35pm
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Darth Payne



Member Since: 03 Nov 2019
Location: Sussex
Posts: 6

United Kingdom 2014 Defender 110 Puma 2.2 SW Santorini Black
Fixed
I did.

Turns out the exhaust housing is specific to the late Puma; dealer / supplier struggled. I had the existing turbo rebuilt.
Post #1015462 17th Nov 2023 5:43pm
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Owen_91



Member Since: 11 Jun 2024
Location: Southampton
Posts: 1

United Kingdom 2010 Defender 110 Puma 2.4 HT Alaska White
Related to turbo actuator part numbers, I am fairly sure I need to replace the actuator on my 2010 2.4tdci.

Symptoms: limp mode when I drive over 60mph for about 5mins or more, reset by cycling the ignition. No engine lights nor error codes. I can move the turbo vanes with the actuator disconnected and it moves freely (hot and cold). Checked the wiring and all seems to be okay. When I start and rev the engine, the actuator does not move the vanes at all.

The part numbers on the actuator currently fitted are 752406, 009206, and G-48. But I'm seeing a lot of G-34 actuators online and I'm not sure what the difference is. The Defender is on 160k miles so the turbo may not be original.

Any thoughts on what the G number refers to, and which is required? I am wondering whether the current actuator is right which could be the root cause.
Post #1037077 11th Jun 2024 7:40am
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20359

United Kingdom 
Make sure the pivots on the EA actuator bar are kept periodically lubed with light oil from a dripper.
Don’t grease them unless it’s the LR dedicated ceramic grease which costs a fortune!

3 in 1 light oil sorted mine out, it’s been good ever since but they do get sticky, that I turn affects the actuation of the EA and operation of the tube vanes, will also induce a small amount of lag too. $W33T $0U7H3RN $UG4R
🇬🇧🏴󠁧󠁢󠁥󠁮󠁧󠁿🏴󠁧󠁢󠁷󠁬󠁳󠁿🏴󠁧󠁢󠁳󠁣󠁴󠁿🇮🇪🇺🇸⛽️🛢️⚙️🧰💪
Post #1037091 11th Jun 2024 9:35am
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MK



Member Since: 28 Aug 2008
Location: Santiago
Posts: 2415

Chile 2007 Defender 110 Puma 2.4 SW Chawton White
Gents

can anyone tell the position of the turbo actuator lever/link (up or down) BOTH at idle and with the engine off? I am chasing a smoke problem on a 2.4 model.

Thx



Click image to enlarge
 Puma 110" SW

.............................................................
Earth first. Other planets later
Post #1038287 24th Jun 2024 3:57pm
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MK



Member Since: 28 Aug 2008
Location: Santiago
Posts: 2415

Chile 2007 Defender 110 Puma 2.4 SW Chawton White
2.4 Turbo
I hope I am lucky this time and I get a word of advice. Whistle

Should the turbo vanes moves aboslutely freely?

After I removed the "circlip" from the actuator lever I found out the internals were stuck and I could not move the lever whatsoever. After I few taps into he lever it was free. However, I still feel a bit of friction by moving up and down the lever. Puma 110" SW

.............................................................
Earth first. Other planets later
Post #1040748 22nd Jul 2024 7:26pm
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ickle



Member Since: 22 Jul 2010
Location: South Vendee
Posts: 1782

France 2008 Defender 110 Puma 2.4 CSW Alpine White
Very free and smooth!
Post #1040836 23rd Jul 2024 5:29pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20359

United Kingdom 
As above, basically no resistance at all on all of its travel. $W33T $0U7H3RN $UG4R
🇬🇧🏴󠁧󠁢󠁥󠁮󠁧󠁿🏴󠁧󠁢󠁷󠁬󠁳󠁿🏴󠁧󠁢󠁳󠁣󠁴󠁿🇮🇪🇺🇸⛽️🛢️⚙️🧰💪
Post #1040838 23rd Jul 2024 5:45pm
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MK



Member Since: 28 Aug 2008
Location: Santiago
Posts: 2415

Chile 2007 Defender 110 Puma 2.4 SW Chawton White
Thx. Looks like some soot built up mine. Puma 110" SW

.............................................................
Earth first. Other planets later
Post #1040889 24th Jul 2024 12:21pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17378

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Re: 2.4 Turbo
MK wrote:
I hope I am lucky this time and I get a word of advice. Whistle

Should the turbo vanes moves aboslutely freely?

After I removed the "circlip" from the actuator lever I found out the internals were stuck and I could not move the lever whatsoever. After I few taps into he lever it was free. However, I still feel a bit of friction by moving up and down the lever.


I found that the best way to describe it is to say it should feel as though the linkage has broken and isn't actually doing anything in the turbo. It is surprising how freely it moves if it is working correctly.
Post #1040890 24th Jul 2024 12:26pm
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