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dorsetsmith

Member Since: 30 Oct 2011
Location: South West
Posts: 4554

TD5 fuel pump rebuild with replacement VDO pump

Part needed

1 FP16700008 step less 1 ear clamp s/s 10.1 -11.8mm for green pipe at top pump ( Bearing Shop uk )

2 OR8x1.5-V75 O ring ID 8mm section 1.5mm Viton for low presser fitting lower part pump feed and retune from filter ( Bearing Shop uk )

1 VDO pump A2C59511614

Click image to enlarge

Start by removing lower parts tank pump housing next removed and clean foot filter will need to be fitted to the new pump
you need to carefully remover the two low presser fitting lower part pump feed and retune from filter you can now remove and replace the two O ring
next remover old S/S clamp from green pipe at top pump with heat gun at low setting heat the green pipe and remover from the pump next remove +/- spade connectors

Click image to enlarge

Your now ready to reassemble start with new S/S clamp over end green pipe insert pump high out let at the top pump in to the pipe Do-not crimp ear on s/s clamp till you have refitted both the lower white and black pipe to the pump badly next crimp up new S/S clamp and refit +/- spade connectors at the top the pump

Refit foot filter to the pump reassemble lower parts tank pump housing

Pump now ready to be used

Last edited by dorsetsmith on 28th Apr 2021 8:12am. Edited 2 times in total

27th Apr 2021 5:12pm

geobloke

Member Since: 06 Nov 2012
Location: Nottinghamshire
Posts: 4410

Excellent. Thanks Dorsetsmith. Have pondered on doing this before. So that all comes to about £100 and probably a much better idea than buying a cheap OEM part

27th Apr 2021 5:34pm

MalteseRover

Member Since: 02 Jul 2013
Location: Gozo
Posts: 137

hi,
in the process of stripping down the pump as I have come across many continental VDO motors on ebay for around £160 I am stuck at the green hose. I will continue tomorrow.

I cannot open the pictures but It is nice to know that it can actually be done

hope i do not snap something. Does the stainless steel clip require a special tool (name if possible)

joseph

5th Sep 2023 8:51pm

NickMc

Member Since: 01 Oct 2014
Location: Norn Iron
Posts: 1681

You can use side cutter or cv boot pliers if you’re careful.

These type will work https://www.amazon.co.uk/QWORK-Pliers-Clic...mp;sr=8-43

5th Sep 2023 9:50pm

MalteseRover

Member Since: 02 Jul 2013
Location: Gozo
Posts: 137

Hello the clamp was removed the hose was still tight.

Is it ok to use a regular s/s clip instead of the ear clips?

6th Sep 2023 2:19pm

NickMc

Member Since: 01 Oct 2014
Location: Norn Iron
Posts: 1681

I’d use the ear clamps, they’re not hard to get, most motor factors would have them. No moving parts and tight seal.

6th Sep 2023 4:46pm

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