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GEOVentures



Member Since: 01 May 2023
Location: Vancouver
Posts: 6

Canada 
Help...require 3D printing for new SAE Fogs
I just finished installing larger aftermarket fog lights in the grill. We require for winter driving up to our cabin in Whistler. The visibility is poor in the winter with fog and snow, so having a good set of fogs is crucial. The output from the stock headlamps and fogs are not that good...in my opinion.

The fogs are SAE approved Diode Dynamic SS3 Pros - flush mount.

I require some 3D brackets printed to keep the lights secure in the grill from behind. Just need something so I am able to screw into and keep secure from the front. Is there someplace online that designs can be submitted and then printed? Never done this before?

Thanks and apologize if this is in the incorrect forum.


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Last edited by GEOVentures on 1st May 2023 10:55pm. Edited 3 times in total
Post #991075 1st May 2023 8:29pm
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LandRoverAnorak



Member Since: 17 Jul 2011
Location: Surrey
Posts: 11324

United Kingdom 
Do you already have a design drawn up for what you want? I only ask because assuming you just want to clamp the lights to the grill, it looks like it could be easily solved with some short lengths of flat aluminium bar and a handful of rivnuts. Or even just nuts and bolts if it's easy to get behind the grill. Darren

110 USW BUILD THREAD - EXPEDITION TRAILER - 200tdi 90 BUILD THREAD - SANKEY TRAILER - IG@landroveranorak

"You came in that thing? You're braver than I thought!" - Princess Leia
Post #991084 1st May 2023 8:48pm
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GEOVentures



Member Since: 01 May 2023
Location: Vancouver
Posts: 6

Canada 
Since the area behind the grill is hard to access I came up with a design that the face screws self tap into the 3D printed bracket. I'd prefer to do this without removing the bumper. I think it can be done...with a lot of patience.

Yes I have drawn up a design but need to have it printed and/or converted to a file that can be 3D printed.
Post #991103 1st May 2023 10:44pm
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Defendit..



Member Since: 09 Aug 2020
Location: 's-Hertogenbosch
Posts: 422

Netherlands 
Nice fogs !
They are recessed but with surround and scew inputs on front. Makes it in this location not easier.

Remove your front bumper, make sturdy brackets behind.
Make your wireloom with connectors so much easier for next time to remove your front bumper.
Avoid blocking your cooling in the middle and maybe they can be seen on your front camera.

Look at my mod for mounting and wireloom,


https://www.defender2.net/forum/topic81992.html No Mud flaps for my 90.!
-----------------------------------------
P300 S MY21 on air, adv.+ offroad pack, DRL+fog, Dinamica Suedecloth + Ebony headliner/Cross Beam- Many Mods..
Post #991120 2nd May 2023 7:30am
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GEOVentures



Member Since: 01 May 2023
Location: Vancouver
Posts: 6

Canada 
Impressive install. If I were to do it again I’d move the lights more to the side of the grill. Having said, the current setup does not affect front camera and the lights are more or less flush with the grill. I already had a small cutout from the previous smaller Diode Dynamics fog lights. Wiring looms were already completed so it was just a swap of the lights.

Lights are currently zip tied to the grill but it is only temporary. Once I fit the brackets it will look custom. Already have a design just need to get it printed somewhere.


Last edited by GEOVentures on 2nd May 2023 3:47pm. Edited 3 times in total
Post #991175 2nd May 2023 2:37pm
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TomB8



Member Since: 17 Nov 2022
Location: West Sussex
Posts: 115

United Kingdom 1994 Defender 110 300 Tdi HT Arles Blue
There are loads of places online, just search for 3d print service. I would offer to print them for you and post, but it would take ages for your to receive them and I am only printing in pla, where I guess you will want abs or something else quite strong.

How about these guys: https://www.hubs.com/3d-printing/canada/
Post #991177 2nd May 2023 2:47pm
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GEOVentures



Member Since: 01 May 2023
Location: Vancouver
Posts: 6

Canada 
Thanks. I should have referenced that I have drawn a design with measurements. Most 3D print services requires files sent in CAD format. Thanks for your help.
Post #991190 2nd May 2023 3:50pm
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Defendermatt



Member Since: 15 Sep 2016
Location: Derbyshire
Posts: 313

United Kingdom 1989 Defender 90 Other SW Bonatti Grey
I'm located in the UK, but i can help with both converting your drawings to CAD file and printing of parts although shipping might be an unwanted expense. Either way happy to help where i can Very Happy 1989 90 4.3 V8
2012 L405 OF
2014 D4 HSE Lux (SOLD)
2015 90 HT (SOLD)
@d9o.mf
Post #991191 2nd May 2023 3:58pm
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TomB8



Member Since: 17 Nov 2022
Location: West Sussex
Posts: 115

United Kingdom 1994 Defender 110 300 Tdi HT Arles Blue
Ah, apologies, I had misinterpreted your requirements. I was going to offer to draw your part in fusion 360 (which is free for home use, if you wanted to have a play with it yourself) but it sounds like Defendermatt has beat me to it, and would probably do a better job than me - I am not a particularly good draftsman, but can do basic stuff.

Sounds like it would probably be best to have someone 3d model your design and then get a price to have it printed locally.
Post #991195 2nd May 2023 4:25pm
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GEOVentures



Member Since: 01 May 2023
Location: Vancouver
Posts: 6

Canada 
Looks like I might have the pieces CNC machined. A friend said he can easily make a 1/4" flat retaining bracket with self tapping holes for the bolts. Simplifies the design and just as effective.

Thanks Gents. Once sorted I will take pics and post.

I will express that the lights are a good investment if you need additional lighting. They are very powerful with a good cutoff not to blind other drivers.
Post #991217 2nd May 2023 6:04pm
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TomB8



Member Since: 17 Nov 2022
Location: West Sussex
Posts: 115

United Kingdom 1994 Defender 110 300 Tdi HT Arles Blue
Whoah, going straight for the big guns! Good man. Thumbs Up
Post #991234 2nd May 2023 8:02pm
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