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Defendit..

Member Since: 09 Aug 2020
Location: 's-Hertogenbosch
Posts: 421

Full Respray D90 in progress

So finally after 19 months driving the White 90, it is time for my desired colour change.
Did order specific the Fuji White solid because I didn't want a metallic.
Will stay on a solid color, 2K paint from Glasurit 22 serie

Made arrangements with my body shop that I will do the full stripping and rebuild.
So basically they do the sanding, masking, full Respray of the car and all parts that need body color.
They will pick up the car on a trailer to and from the body shop.

Started with the 4 inner wheel liners / wheel arches. ( Managed to get them all out whitout breaking)

Checklist / things to be done first before further dismantling:

1. Electronic Parking Brake in maintenance mode and connectors off.
2. Charging the Battery full.
3. Windows half open
4. Rear door open.
5. Winch lined out 3ft.
6. InControl in maintenance setting
7. Electronic steering Lock in Free and direct after Battery power Cut off.
8. Automatic in recovery mode neutral under the bonnet.

So now it is possible to push or tow, roll and steer.

Removing cladding outside & underside. Clips will break ,24 pcs a side
Removing doorcard, window/glass, inner seal, handle, locks, wireloom, outerseal, Mirror
Removing front and rear skid/bumper, Lights, small parts, seals.
Removing all parts from the rear door and the rear bumper armature.
Removing Fenders, stripping everything inside bonnet/hood/Cowl.
Removing the residu from the glued outerseal with a flap foil eraser and punching the exact line for the new outerseal.

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Did a little masking myself, more for protection during transport.

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So they picked up the car this week and I already visited the body shop for all the details of spraying.

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First pictures from the bodyshop

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Back home

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Rebuild day 1
Started at the rear and mounted the side trims.

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Rebuild day 2
Rear armature , badging back on, Rear bumper, Lights

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Cowl, Wipers..

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Inside Bonnet

Click image to enlarge No Mud flaps for my 90.!
-----------------------------------------
P300 S MY21 on air, adv.+ offroad pack, DRL+fog, Dinamica Suedecloth + Ebony headliner/Cross Beam- Many Mods..

Last edited by Defendit.. on 26th Dec 2022 9:35pm. Edited 9 times in total

27th Nov 2022 1:37pm

nitram17

Member Since: 08 Jun 2014
Location: newcastle
Posts: 2261

My gastor is definitely fully flabbered

Hopey your happy with your final colour!

27th Nov 2022 2:59pm

J77

Member Since: 04 Nov 2019
Location: Fife
Posts: 3390

Must admit I do prefer a solid body colour, a shame LR don’t offer more. 24MY 90 D250 HSE, Tasman Blue

27th Nov 2022 7:27pm

Lightwater

Member Since: 28 Jun 2020
Location: Sydney NB
Posts: 71

Ask the painters to keep the remainder of paint for you. It stores well in a properly sealed container in a cool place. You can also put it in spray cans for custom colours, used to do it myself, & a bit in an old nail varnish bottle for touching up stone chips. Hope you never need to use it. Visitor - Freelander owner

30th Nov 2022 2:48am

GrouseK9

Member Since: 09 Aug 2021
Location: Austin, Tx
Posts: 16

2016 Defender 110 BMW M52 2.8i Petrol CSW Auto Indus Silver

Amazing job so far! Very eager to see how it all turns out. Out of curiosity, how long did the strip down take you? At my rate, I'm thinking "two weekends"!

30th Nov 2022 12:37pm

JOW240725

Member Since: 04 May 2015
Location: Suffolk
Posts: 7904

2012 Defender 110 Puma 2.2 XS CSW Orkney Grey

Interested to see where this project is going

James
MY2012 110 2.2TDCi XS SW Orkney Grey - http://www.defender2.net/forum/topic43410.html
MY1990 110 200TDi SW beautifully faded Portofino Red - https://www.defender2.net/forum/post743641.html#743641
MY1984 90 V8 Slate Grey - https://www.defender2.net/forum/post744557.html#744557
Instagram @suffolk_rovers

30th Nov 2022 12:56pm

Defendit..

Member Since: 09 Aug 2020
Location: 's-Hertogenbosch
Posts: 421

GrouseK9 wrote:
Amazing job so far! Very eager to see how it all turns out. Out of curiosity, how long did the strip down take you? At my rate, I'm thinking "two weekends"!

It did take around 40hrs. , 2.5 weeks in spare time . But I have done it slow try to keep everything reuseable, preparing , cleaning, labeling direct for assembling again. Lost 'only' 46 clips ( LR112137) and 2 from the checkered bonnet plates.
Most time consuming was the puncture/ punching with my Automatic punch for the correct line for the new outerseals.

Sneak Preview:

30th Nov 2022 10:12pm

Defendit..

Member Since: 09 Aug 2020
Location: 's-Hertogenbosch
Posts: 421

Lightwater wrote:
Ask the painters to keep the remainder of paint for you. It stores well in a properly sealed container in a cool place. You can also put it in spray cans for custom colours, used to do it myself, & a bit in an old nail varnish bottle for touching up stone chips. Hope you never need to use it.

Thx for the suggestion, this is a 2 component paint. As soon as mixed with the Harder only a short time open for application. But I did buy some spray paint cans in 2k, max. 24 hours working time.

I will do some spraying under the innershields/ liners, can't stand it when in extended offroad mode see some White. No Mud flaps for my 90.!
-----------------------------------------
P300 S MY21 on air, adv.+ offroad pack, DRL+fog, Dinamica Suedecloth + Ebony headliner/Cross Beam- Many Mods..

30th Nov 2022 10:20pm

mbso

Member Since: 01 Sep 2021
Location: Genoa
Posts: 99

What a job !!! You are a wizard !!!

Bravissimo !! DISCOVERY 4 2013
VOLVO XC90 2017
MY23.5 110 D250 SE in Santorini Black

30th Nov 2022 10:24pm

Defendit..

Member Since: 09 Aug 2020
Location: 's-Hertogenbosch
Posts: 421

Thx.

No Mud flaps for my 90.!
-----------------------------------------
P300 S MY21 on air, adv.+ offroad pack, DRL+fog, Dinamica Suedecloth + Ebony headliner/Cross Beam- Many Mods..

30th Nov 2022 11:15pm

JOW240725

Member Since: 04 May 2015
Location: Suffolk
Posts: 7904

That looks stunning! Can't wait to see finished!

1st Dec 2022 8:24am

David007

Member Since: 26 Oct 2022
Location: Angus
Posts: 107

Defendit.. wrote:

Click image to enlarge

Wow, I think that’s going to look stunning, please keep the pictures coming.

1st Dec 2022 10:45am

Farmerben

Member Since: 16 Jan 2017
Location: Herefordshire
Posts: 605

2015 Defender 90 Puma 2.2 HT Keswick Green

Is that Keswick Green? Looks amazing. Why why why can't Land Rover offer colours like this? https://instagram.com/bentheoandrews

1st Dec 2022 11:10am

Defendit..

Member Since: 09 Aug 2020
Location: 's-Hertogenbosch
Posts: 421

All thanks, Saturday the car will be returned, rebuild time to be expected 2 weeks.
Yes the colour is HFU 799 Keswick Green / Glasurit formula - as original possible. ( Many variations )

It may be a safe choice, but I like it with White roof. ( Respray to limestone can be a thing of the future )

Let's wait untill it's finished No Mud flaps for my 90.!
-----------------------------------------
P300 S MY21 on air, adv.+ offroad pack, DRL+fog, Dinamica Suedecloth + Ebony headliner/Cross Beam- Many Mods..

Last edited by Defendit.. on 2nd Dec 2022 8:41am. Edited 2 times in total

1st Dec 2022 11:21am

Farmerben

Member Since: 16 Jan 2017
Location: Herefordshire
Posts: 605

Best colour ever on a Land Rover.

https://instagram.com/bentheoandrews

1st Dec 2022 11:24am

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