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keef9t



Member Since: 13 Mar 2016
Location: manchester
Posts: 171

United Kingdom 2007 Defender 90 Puma 2.4 HT Stornoway Grey
Vacuum Pipe
Can someone advise how the pipe to brake servo disconnects from the vacuum pump on a 2.4 Tdci. The manual just says to disconnect it. Looks like it's a snap connector. I have tried a light tug but don't want to break anything. Life is short, so have your pudding first
---------------------------------------------

2007 90 2.4Tdci County HT Stornaway
Discovery 1 200Tdi Sold
90 Turbo Diesel HT Sold
110 2.5NA CSW Stolen
88 Series II Sold
Meccano Set. Don't know what happened to that
Post #516297 20th Mar 2016 11:03pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20446

United Kingdom 
Don't you need to undo the nut?
Why do you want to remove it?
Post #516298 20th Mar 2016 11:07pm
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keef9t



Member Since: 13 Mar 2016
Location: manchester
Posts: 171

United Kingdom 2007 Defender 90 Puma 2.4 HT Stornoway Grey
Doing some investigation work on poor braking.
Did undo the brass nut today, then spent 10 mins looking for the spring and little ball that fell out. It appears to be a non return valve that isn't supposed to be undone Life is short, so have your pudding first
---------------------------------------------

2007 90 2.4Tdci County HT Stornaway
Discovery 1 200Tdi Sold
90 Turbo Diesel HT Sold
110 2.5NA CSW Stolen
88 Series II Sold
Meccano Set. Don't know what happened to that
Post #516303 20th Mar 2016 11:15pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20446

United Kingdom 
I see, glad I didn't remove it on mine then!
I needed it out the way for access to the Waterpump.
(You are indeed correct regarding the WSM details being sketchy)

I was looking at that very page just a day or two ago funny enough.

Personally I'd recommend changing the gasket and fixings, clean the mating faces. Obviously the torque settings apply too.

I'm sure you may have probably already done that though anyway.

Is there any possibility that there us air in the brake lines / perhaps someone didn't bleed correctly?

That could cause partial low brake performance.

Just a few ideas anyway.
Post #516309 20th Mar 2016 11:53pm
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tobz102



Member Since: 07 Feb 2014
Location: Atherstone
Posts: 134

United Kingdom 2008 Defender 90 Puma 2.4 HT Stornoway Grey
IIRC pull on the pipe whilst pushing on the brass connector that it's pushed into. one of those moments you think it might brake but it doesnt
Post #516339 21st Mar 2016 8:21am
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davidpalfreyman



Member Since: 06 Oct 2010
Location: tanzania
Posts: 67

2009 Defender 110 Puma 2.4 CSW Alpine White
Ball and spring
Hello,
Ball, spring and cone shot out of the connection on the vaccum pump. Which way round did you replace them???? (Mine is a 2009, 2400cc engine)
Thanks,
Dave
Post #929927 16th Nov 2021 8:32am
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keef9t



Member Since: 13 Mar 2016
Location: manchester
Posts: 171

United Kingdom 2007 Defender 90 Puma 2.4 HT Stornoway Grey

Click image to enlarge



Make sure the plastic cone is properly located in the recess in the pump body before assembling the spring and ball.

I suspect I didn't, consequently I only have half the original cone. I suspect it went inside the pump.
I fitted my spare new one today.

Warning to others - don't undo the brass fitting.

Push the collet in and pull the plastic vacuum pipe out
Post #930511 20th Nov 2021 4:03pm
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davidpalfreyman



Member Since: 06 Oct 2010
Location: tanzania
Posts: 67

2009 Defender 110 Puma 2.4 CSW Alpine White
Keef9t,
Thanks soooo much for the picture and advice.
Not easy to get the spring and ball back in the right place with the pump on the car, but I managed it. All back together and working well!!
I come from Penistone, just across the Pennines from you.
Thanks again and again,
Dave
Post #930515 20th Nov 2021 4:45pm
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Silver110



Member Since: 10 Jun 2020
Location: East Sussex
Posts: 49

England 2008 Defender 110 Puma 2.4 XS CSW Zermatt Silver
Hello did you have any luck with your braking issue? I had a vacuum pump fail on me and have since replaced it but brakes are now not the same and having issues. Mainly when I use the brakes in quick concession I end up with a hard pedal and little braking power
Post #930553 21st Nov 2021 6:55am
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keef9t



Member Since: 13 Mar 2016
Location: manchester
Posts: 171

United Kingdom 2007 Defender 90 Puma 2.4 HT Stornoway Grey
Mine is a 90. The brakes are probably as good as it gets with standard components. I replaced most of the parts e.g. rear discs, callipers and pads, front pads, front and rear hoses, master cylinder, servo, pressure reduction valve (not on a 110), new fluid.

Bear in mind the vacuum pump and servo are there to assist pedal pressure.

I can't really help with your particular problem but I'm sure there are others on this forum who may have experienced your braking symptoms and can suggest a solution.
Post #930614 21st Nov 2021 6:15pm
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