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BaronDefenders



Member Since: 28 Jun 2019
Location: London/Cotswolds
Posts: 896

United Kingdom 2004 Defender 90 Td5 CSW Santorini Black
Santorini (formerly Java) Td5 90
I’m surprised that I haven’t done a build post on my 90 before, but now that it’s in pieces I thought it would be time! Laughing I’ve had it for almost 4 years and it’s currently undergoing some extensive TLC over with Chris at CSK.

When I bought it, it was fairly stock and needed a few things putting right.


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After a few years of playing around it turned out like this.


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It went off to CSK back at the beginning of October (I think) and we were waiting for a galv bulkhead to be finished before any strip down happened. The new chassis and bulkhead were painted over Christmas and New Year and the strip down started over the weekend. Thumbs Up



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For pretty much 17 years old, I don’t think that’s too bad! The engine isn’t actually as scruffy as the photo makes it look!

More photos to follow as the build progresses. Any questions, just ask! Charlie

1949 Series 1 80 (SOLD)
2002 Td5 90 (SOLD)
2008 Freelander 2 (SOLD)

1958 Series 2 88 Pastel Green (2019 LR Legends Best Restored)
1983 V8 110 Limestone (Previously owned by Tom Sheppard MBE)
2004 Td5 90 Santorini Black (Td5INSIDE Powered & Rebuilt by CSK)
2012 Puma 110 Zermatt Silver (Overlanding Build)

Instagram: @BaronDefenders


Last edited by BaronDefenders on 27th Apr 2021 1:04pm. Edited 1 time in total
Post #878121 13th Jan 2021 7:26am
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10781

England 
Thanks for doing a re-build thread on your 90 Thumbs Up

I love following these Very Happy on the 3rd pic down, i noticed that the lane the pic was took in, just looks like a great looking lane Cool 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #878317 13th Jan 2021 8:35pm
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BaronDefenders



Member Since: 28 Jun 2019
Location: London/Cotswolds
Posts: 896

United Kingdom 2004 Defender 90 Td5 CSW Santorini Black
It’s one of my favourite hidden roads in the Cotswolds! It’s between Chedworth and Northleach Cool Charlie

1949 Series 1 80 (SOLD)
2002 Td5 90 (SOLD)
2008 Freelander 2 (SOLD)

1958 Series 2 88 Pastel Green (2019 LR Legends Best Restored)
1983 V8 110 Limestone (Previously owned by Tom Sheppard MBE)
2004 Td5 90 Santorini Black (Td5INSIDE Powered & Rebuilt by CSK)
2012 Puma 110 Zermatt Silver (Overlanding Build)

Instagram: @BaronDefenders
Post #878323 13th Jan 2021 8:41pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10781

England 
Nice that you have brought it out into the open now and hopefully one day i will be able to drive it Very Happy 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #878335 13th Jan 2021 8:54pm
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BaronDefenders



Member Since: 28 Jun 2019
Location: London/Cotswolds
Posts: 896

United Kingdom 2004 Defender 90 Td5 CSW Santorini Black
Axles and chassis are together. Chassis has been painted. LOF Extreme spec SMF clutch kit fitted as well. Thumbs Up


Click image to enlarge



Click image to enlarge



Click image to enlarge
 Charlie

1949 Series 1 80 (SOLD)
2002 Td5 90 (SOLD)
2008 Freelander 2 (SOLD)

1958 Series 2 88 Pastel Green (2019 LR Legends Best Restored)
1983 V8 110 Limestone (Previously owned by Tom Sheppard MBE)
2004 Td5 90 Santorini Black (Td5INSIDE Powered & Rebuilt by CSK)
2012 Puma 110 Zermatt Silver (Overlanding Build)

Instagram: @BaronDefenders
Post #878590 15th Jan 2021 10:45am
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Greeny



Member Since: 20 Mar 2018
Location: Buckinghamshire
Posts: 272

England 
Looking good Baron! Excited to see more. Instagram - @Land_Rover_Defender
Post #878664 15th Jan 2021 5:38pm
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BaronDefenders



Member Since: 28 Jun 2019
Location: London/Cotswolds
Posts: 896

United Kingdom 2004 Defender 90 Td5 CSW Santorini Black
Cheers Greeny! Hopefully will have some more updates over the weekend. Charlie

1949 Series 1 80 (SOLD)
2002 Td5 90 (SOLD)
2008 Freelander 2 (SOLD)

1958 Series 2 88 Pastel Green (2019 LR Legends Best Restored)
1983 V8 110 Limestone (Previously owned by Tom Sheppard MBE)
2004 Td5 90 Santorini Black (Td5INSIDE Powered & Rebuilt by CSK)
2012 Puma 110 Zermatt Silver (Overlanding Build)

Instagram: @BaronDefenders
Post #878668 15th Jan 2021 5:44pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10781

England 
Moving nicely forward there Thumbs Up 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #878702 15th Jan 2021 8:51pm
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BaronDefenders



Member Since: 28 Jun 2019
Location: London/Cotswolds
Posts: 896

United Kingdom 2004 Defender 90 Td5 CSW Santorini Black
CR Turbos VNT, AlliSport manifold, AMC head, and a couple of other bits are now done. Thumbs Up


Click image to enlarge


 Charlie

1949 Series 1 80 (SOLD)
2002 Td5 90 (SOLD)
2008 Freelander 2 (SOLD)

1958 Series 2 88 Pastel Green (2019 LR Legends Best Restored)
1983 V8 110 Limestone (Previously owned by Tom Sheppard MBE)
2004 Td5 90 Santorini Black (Td5INSIDE Powered & Rebuilt by CSK)
2012 Puma 110 Zermatt Silver (Overlanding Build)

Instagram: @BaronDefenders
Post #879409 18th Jan 2021 9:38pm
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BaronDefenders



Member Since: 28 Jun 2019
Location: London/Cotswolds
Posts: 896

United Kingdom 2004 Defender 90 Td5 CSW Santorini Black
In for paint and bodywork at the moment!



Click image to enlarge



Click image to enlarge



Click image to enlarge



Click image to enlarge



Click image to enlarge



Click image to enlarge
 Charlie

1949 Series 1 80 (SOLD)
2002 Td5 90 (SOLD)
2008 Freelander 2 (SOLD)

1958 Series 2 88 Pastel Green (2019 LR Legends Best Restored)
1983 V8 110 Limestone (Previously owned by Tom Sheppard MBE)
2004 Td5 90 Santorini Black (Td5INSIDE Powered & Rebuilt by CSK)
2012 Puma 110 Zermatt Silver (Overlanding Build)

Instagram: @BaronDefenders
Post #899747 23rd Apr 2021 7:34pm
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Greeny



Member Since: 20 Mar 2018
Location: Buckinghamshire
Posts: 272

England 
Looking good Baron! Instagram - @Land_Rover_Defender
Post #899798 24th Apr 2021 8:33am
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BaronDefenders



Member Since: 28 Jun 2019
Location: London/Cotswolds
Posts: 896

United Kingdom 2004 Defender 90 Td5 CSW Santorini Black
Cheers Greeny!

We had to strip the roof back to bare metal as the paint had completely hazed Charlie

1949 Series 1 80 (SOLD)
2002 Td5 90 (SOLD)
2008 Freelander 2 (SOLD)

1958 Series 2 88 Pastel Green (2019 LR Legends Best Restored)
1983 V8 110 Limestone (Previously owned by Tom Sheppard MBE)
2004 Td5 90 Santorini Black (Td5INSIDE Powered & Rebuilt by CSK)
2012 Puma 110 Zermatt Silver (Overlanding Build)

Instagram: @BaronDefenders
Post #899800 24th Apr 2021 8:56am
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Greeny



Member Since: 20 Mar 2018
Location: Buckinghamshire
Posts: 272

England 
Going back to Java Black? Instagram - @Land_Rover_Defender
Post #900207 27th Apr 2021 11:23am
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BaronDefenders



Member Since: 28 Jun 2019
Location: London/Cotswolds
Posts: 896

United Kingdom 2004 Defender 90 Td5 CSW Santorini Black
Nope!

Going Santorini Black. Not much of a change, but will be noticeable in the sun. Charlie

1949 Series 1 80 (SOLD)
2002 Td5 90 (SOLD)
2008 Freelander 2 (SOLD)

1958 Series 2 88 Pastel Green (2019 LR Legends Best Restored)
1983 V8 110 Limestone (Previously owned by Tom Sheppard MBE)
2004 Td5 90 Santorini Black (Td5INSIDE Powered & Rebuilt by CSK)
2012 Puma 110 Zermatt Silver (Overlanding Build)

Instagram: @BaronDefenders
Post #900219 27th Apr 2021 1:03pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10781

England 
Will be very nice in the Santorini black Cool 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #900426 28th Apr 2021 7:42pm
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