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lohr500



Member Since: 14 Sep 2014
Location: Skipton
Posts: 1317

United Kingdom 2013 Defender 110 Puma 2.2 XS CSW Santorini Black
From the Autocar article. Thanks for the link J77 :

The system helps to transport 400 parts that together form the shell of the car. The first major step is assembling the underbody, bodysides and roof header, creating a box that’s instantly recognisable as the Defender. Bodyshop director Christian Classon says: “Everything here has to be perfect to half a millimetre of accuracy. It takes two minutes to put a bodyshell together.”

I bet its going to take more than 2 minutes to rework it back to the required half a millimetre of accuracy, if indeed it is the roof panel that is misaligned. After reading the other comments about the misalignment of door and body panels, one has to wonder what's going on.
Post #851752 24th Aug 2020 4:47pm
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J77



Member Since: 04 Nov 2019
Location: Fife
Posts: 3396

Scotland 
Thumbs Up

My D5 had to get A-Pillar trim replaced, that was before they moved them to Slovakia.

I like this bit, perhaps they need a 4th station Laughing because 1,2 and 3 ain’t working Rolling with laughter

Finally, the car goes to be checked. “There are three stations to rectify any issues,” says Classon. “In the UK, the line is much longer, so we’re proud because we have to get it right first time.”

Post #851754 24th Aug 2020 4:49pm
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Devon-Rover



Member Since: 22 Jan 2015
Location: South Devon
Posts: 916

United Kingdom 2014 Defender 110 Puma 2.2 USW Aintree Green
Well if the defender line be like the Range rover back in Solihull then once the main shell has been glued and SD riveted together then all the major joins are photographed for future records. IIRC this is the process done on the line to ensure if there is any questions about body fit JLR can pull up it pictures to see if the fault was due to assembly or later environmental factors. Also can be found on Fb, Ytube, Insta & Twitter @4WDSouthwest
Post #851756 24th Aug 2020 5:16pm
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spudfan



Member Since: 10 Sep 2007
Location: Co Donegal
Posts: 4663

Ireland 
That is an interesting article. I remember when build quality of the old Defender was questioned we were told that as it was mainly hand built and that human error will occur. We all heard the jokes about Monday morning/Friday afternoon vehicles.
I thought computer controlled assembly was ment to eliminate this and that every vehicle on the assembly line would be identical. Funny how none of this turned up when they made the initial pre production vehicles...or maybe deadlines were that tight they just did not have time to check assembled vehicles thoroughly. 1982 88" 2.25 diesel
1992 110 200tdi csw -Zikali
2008 110 2.4 tdci csw-Zulu
2011 110 2.4 tdci csw-Masai
Post #851759 24th Aug 2020 5:46pm
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seriesonenut



Member Since: 19 Nov 2014
Location: Essex
Posts: 1211

United Kingdom 
Spent my afternoon in this today. Very nice bit of kit. I liked the wash out flooring and sensible upholstery in the version I drove. I have not experienced a modern auto and this made driving really easy. The price tag said £55k.


Click image to enlarge
5 by Richard Holmes, on Flickr 2010 XS USW
1957 Series One 88 diesel
1958 Series One 88 4x2
Post #851762 24th Aug 2020 5:56pm
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DrRob



Member Since: 29 Mar 2017
Location: Hampshire
Posts: 177

United Kingdom 
Did it have the basic spec cloth seats?
Post #851776 24th Aug 2020 6:48pm
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seriesonenut



Member Since: 19 Nov 2014
Location: Essex
Posts: 1211

United Kingdom 
Yes cloth with a bit of leather. Looked smart but functional. no boot carpet but a removable hard plastic lid. Given I have carried all manner of heavy things in my 110 (probably a 2.25 diesel engine being the heaviest) I am not sure that floor would stand it! 2010 XS USW
1957 Series One 88 diesel
1958 Series One 88 4x2
Post #851788 24th Aug 2020 7:38pm
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markb110



Member Since: 22 May 2010
Location: Guildford
Posts: 2639

England 2002 Defender 90 Td5 HT Epsom Green
DrRob

Did you have a question in regards to the basic seats.

We took out the P300 S spec last weekend. Could have taken the 240 SE but wanted to see if we felt we would miss the extras.

The base spec seats were really nice in the time that we had the Defender. We both found them to be both very comfortable and supportive. The material also had a very nice strength about it , time will tell i guess.

If you swap drivers a lot it could be a pain to keep setting up and not have the memory seat option.

If you have a specific question i'll see if i can remember for you. the fact that they were not bad in anyway for me personally means i would be happy with them.

Just for reference, i have the mark 1 Exmoor Trim Elite seats (none removable bases) and my wife has a Velar.

Hope this helps
Post #851791 24th Aug 2020 7:49pm
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J77



Member Since: 04 Nov 2019
Location: Fife
Posts: 3396

Scotland 
Base spec seats are all cloth, the S has part leather. I had a look at the base Defender after my test drive, the cloth seats look better IMO. I’m not sure what the £3k premium for the S gets you over the base other than part leather and a digital dash.

Standard cloth seats



Click image to enlarge
Post #851801 24th Aug 2020 8:43pm
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Smilesapart



Member Since: 28 Sep 2013
Location: Suffolk
Posts: 735

United Kingdom 
BigCol66 wrote:
I have done a deal today on a new Defender it's a first edition 240d with deployable towbar. It's the Gondawa stone colour. I only went to try a Disco 5 Shocked


Congratulations. I ordered my Defender after going to a dealer to buy a 3 year old Disco 5 Sold the Puma Defender and bought a brand new Pangea Green 2020 Defender D240 S with a few factory extras!
Post #851822 24th Aug 2020 10:47pm
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Supacat



Member Since: 16 Oct 2012
Location: West Yorkshire
Posts: 11018

United Kingdom 2013 Defender 110 Puma 2.2 XS DCPU Keswick Green
J77 wrote:
Misaligned roof?? Perhaps misaligned sunroof?


Or it all turns out that the front desk service co-ordinator got all the right words but in the wrong order, got it all wrapped around their head and came out with something which bears no reality to the actual issue.

It's better than it actually being true.
Post #851835 25th Aug 2020 7:09am
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Supacat



Member Since: 16 Oct 2012
Location: West Yorkshire
Posts: 11018

United Kingdom 2013 Defender 110 Puma 2.2 XS DCPU Keswick Green
spudfan wrote:
That is an interesting article. I remember when build quality of the old Defender was questioned we were told that as it was mainly hand built and that human error will occur. We all heard the jokes about Monday morning/Friday afternoon vehicles.
I thought computer controlled assembly was ment to eliminate this and that every vehicle on the assembly line would be identical. Funny how none of this turned up when they made the initial pre production vehicles...or maybe deadlines were that tight they just did not have time to check assembled vehicles thoroughly.


I very much doubt any early Defenders were put through at 2 minute cycle times. Isn't that more likely to be the final top spec line speed. I believe it’s normal to start somewhere well south of that number and then incrementally notch up the speed.

I also read that JLR were putting extra resources on the line at the beginning to double check quality.

It's not as if Nitra didn't already have issues:

adafish wrote:
especially when they are struggling with the Disco build in Nitra... (
Post #851836 25th Aug 2020 7:16am
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walfy



Member Since: 29 Aug 2007
Location: Frome
Posts: 2658

 
Supacat wrote:
J77 wrote:
Misaligned roof?? Perhaps misaligned sunroof?


Or it all turns out that the front desk service co-ordinator got all the right words but in the wrong order, got it all wrapped around their head and came out with something which bears no reality to the actual issue.

It's better than it actually being true.


Thats more than likely the problem. Front desk stsff not knowing 100% and having a go at diagnosing the issue.
A bit like the wifes Evoque. Went into the local dealer for DPF isues, several attempts later and it was sorted to my satisfaction. So called them, had a rant and then the front desk bloke informed me that it might be a fault they can't fix. Q mega meltdown over the phone st idiot. If I hadn't heard it myself I'd of said that no one would be that stupid to tell a customer they have a fault with their car and it's possible that it can't be fixed. 110 D250 SE HT
110 USW SOLD
RRE HSE Dynamic Gone, wife killed it
VOLVO XC60 R Dynamic with some toys

Polaris RZR 900XP SOLD
Post #851859 25th Aug 2020 8:58am
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oop north



Member Since: 23 Mar 2016
Location: Preston-ish
Posts: 59

United Kingdom 
Anyone had an invite to drive Defender off road? I have signed up for two hours at the Skipton centre mid-September. It would have been rude not to! Took me all of four minutes to be polite and sign up...
Post #851872 25th Aug 2020 9:53am
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spudfan



Member Since: 10 Sep 2007
Location: Co Donegal
Posts: 4663

Ireland 
Regarding the "misaligned roof" issue. I did wonder how the dealer could diagnose the problem so quickly considering how few of the vehicles would have been in the workshop and how little experience the workshop staff would have had with the vehicle. Honestly I can foresee a lot of head scratching by the workshop manager when it arrives in.
This is where the three year warranty falls down. If the vehicle spends a considerable amount of time away from the owner with a fault like this it cuts into the time the owner has with the vehicle before the next issue arises. It is a brand new design so there will be issues that no one will have a solution for.
When I bought a turbo diesel 90 in 1990 I got a "one year comprehensive warranty". When I got the Puma I got a three year warranty, which I thought was great! Laughing I think JLR should up their game to a seven year warranty. As well as giving peace of mind to the owner it would help resale values of the vehicle. 1982 88" 2.25 diesel
1992 110 200tdi csw -Zikali
2008 110 2.4 tdci csw-Zulu
2011 110 2.4 tdci csw-Masai
Post #851880 25th Aug 2020 10:21am
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