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maire



Member Since: 30 Jan 2018
Location: canada
Posts: 1

TD5 drivetrain into series 88 land rover
Hello

I was wondering if anyone has any experience installing a td5 drivetrain into a project vehicle.

I purchased a 2001 TD5 90 drivetrain complete with gearbox and transfer box
engine ecu, harness , throttle pedal ect..

Engine had EGR delete , Antitheft module has been turned off in ECU from what owner told me

What other sensors will be needed to get this engine running?

I hope to install this is my 1960 series 2 SWB 88 to make it a more drivable classic . Axles will also be changed and power steering installed.

Also I am in Canada so support for any technical TD5 help is very, very limited.

Thank you for any advice
Post #682952 30th Jan 2018 6:01pm
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Martin
Site Admin


Member Since: 02 Apr 2007
Location: Hook Norton
Posts: 6605

United Kingdom 2015 Defender 90 Puma 2.2 XS CSW Montalcino Red
Hi, I did get your email just short of time to reply in detail at the moment.

You have pretty much what I had, one thing to research is the fuel system, the Td5's is relatively unusual as it has a higher pressure in-tank pump than typical for a diesel vehicle.  1988 90 Td5 NAS soft top
2015 D90 XS SW
Post #682956 30th Jan 2018 6:11pm
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bankz5152



Member Since: 02 Feb 2017
Location: South London/North Kent
Posts: 2168

2004 Defender 110 Td5 DCPU Epsom Green
Pretty cool project!
Post #682961 30th Jan 2018 6:33pm
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ian series 1



Member Since: 17 Nov 2014
Location: south
Posts: 3127

United Kingdom 2008 Defender 90 Puma 2.4 CSW Bonatti Grey
I think you would hold the record for the shortest rear propshaft...... Laughing

I’ve not seen it done, or heard anyone do it, but it would be a great conversion.
Im wondering if there will be overall length issues of the engine and box?

If you put a Defender front end on, then it should all work,
But if you want to keep the series front end, that’s where your problems will be.

Getting a fan and rad into it may be a problem?

It will be interesting to see how you get on with it,
Good luck Thumbs Up 80" 80" 86" 88" 90"

Wanted, Forward Control Anything considered.
Post #682970 30th Jan 2018 6:57pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17387

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
I think you'll find that the Td5 and R380 box is way too long to fit in an 88" chassis. Don't forget that you'll also need (or at least want) to fit the Td5 front axle since you'll be running full-time 4wd, so you'll want CV joints not UJs in the swivels. That will be a challenge in its own right.
Post #683035 30th Jan 2018 10:30pm
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derbywill



Member Since: 25 Mar 2010
Location: Derbyshire
Posts: 558

England 2005 Defender 90 Td5 XS CSW Java Black
Nice project! Like others have said the rear prop will be really short as the Td5 R380 bell housing is around 18" i guess.
In a Defender it is mounted forward upto the radiator, where is a Series you have a recessed grill.

Plenty of challenges but would make an interesting vehicle.

Good Luck!

Will 2005 90 XS
1954 86'' Series 1 tilt
1968 88” 2A 200tdi
2002 110 Hardtop
Post #683117 31st Jan 2018 12:55pm
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ian series 1



Member Since: 17 Nov 2014
Location: south
Posts: 3127

United Kingdom 2008 Defender 90 Puma 2.4 CSW Bonatti Grey
YRM do all the brackets to convert to later axles,

https://yrmit.co.uk/product/axle-conversio...eries-2-3/

With this sort of conversion it’s a fine line between keeping it a series leafer, or something else?
I did think of later disc braked axles, permanent 4x4, bigger rad upfront, and loosing the series front end,
But then it would have lost it’s series vehicle identity,
Which I didn’t want to do.

R380 boxes do get fitted, but it’s a fair bit more work,
And usually using a V8 which is probably shorter than the TD5 engine.


Dose anyone know the length of a TD5 engine,
Or better still the engine and box as a whole unit? 80" 80" 86" 88" 90"

Wanted, Forward Control Anything considered.
Post #683123 31st Jan 2018 1:30pm
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Swac3



Member Since: 21 Feb 2015
Location: Aberdeen
Posts: 363

You are looking at approx 1.7M from the front of the factory Fan to the rear edge of the standard TD5 handbrake drum.

Thats not exact as its only tape measured off mine thats currently a rolling chassis, need to add more naturally if the radiator is going in front 3 Landrovers
Post #683130 31st Jan 2018 1:58pm
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ian series 1



Member Since: 17 Nov 2014
Location: south
Posts: 3127

United Kingdom 2008 Defender 90 Puma 2.4 CSW Bonatti Grey
That’s a lot of space to find! Rolling Eyes 80" 80" 86" 88" 90"

Wanted, Forward Control Anything considered.
Post #683136 31st Jan 2018 2:17pm
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4RF RDS



Member Since: 19 Jul 2015
Location: Ottawa
Posts: 934

Canada 2000 Defender 110 Td5 XS CSW Epsom Green
I put a 300 Tdi and LT77 short bell housing into my Series III 88 station wagon. The rear prop shaft was 16 inches long. I seriously doubt you’ll get the motor to sit properly above the front axle case and fit under the bonnet, maybe??? You will for sure have to use a Defender bonnet and front grill. The front of the engine will also probably not fit behind the front crossmember. I had to remove the clutch fan on the 300.

A regular R380 gerabox will simply not fit behind the motor, you will have to fit a short bell housing R380. The seatbox, bulkhead and tunnel cover will all need custom fabrication work.

These are some of the main things I learned when I did my conversion many years ago. You’ll also need to figure out where to locate the electrical components, ECU etc. Once you’ve figured all this out, you’ll want to upgrade the axles and diffs as they will explode with that torque. Disco I and RRC diffs will fit but you’ll probably need custom axles.

If you are up for a good challenge... well, theoretically, anything can be done Thumbs Up 2010 Range Rover MkIII Autobiography Super Charged (Idris)
2003 Range Rover Mk III (Desmond FitzWilliam)
2000 Defender 110 CSW TD5 (CTX)
1992 Range Rover Classic (Lizzy)
1972 Series III 300 Tdi (Stanwood)
1967 MGB GT

Every normal man must be tempted at times to spit on his hands, hoist the black flag, and begin to slit throats.
H. L. Mencken (1880 - 1956)
Post #683152 31st Jan 2018 3:15pm
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Retroanaconda



Member Since: 04 Jan 2012
Location: Scotland
Posts: 2647

Scotland 
There is no short bellhousing option for a Td5 R380 - only the 4-cyl engines.

I think you’re into custom bellhousing and gearbox input shaft territory here. Buy a 109!
Post #683206 31st Jan 2018 6:10pm
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