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Curtis-Bay



Member Since: 10 Apr 2016
Location: Blockley
Posts: 29

United Kingdom 
Puma hesitation when hot
I have a 2009 2.4 Puma with around 24,000 miles on the clock. It has been remapped and has an Allisport inter cooler and a decat pipe fitted.

From cold it pulls strongly and smoothly through all the gears and runs really nicely. However, as soon as the engine has warmed up it starts to hesitate under acceleration, especially around 2250 - 2700 rpm. The same problem appears if I am travelling under load up a hill etc. The problem is much more pronounced under hard acceleration. If I apply the throttle gently I seem to be able to avoid the problem.

There are no error codes coming up and no warning lights on the dash.

If I turn the engine off and leave it for 15 minutes the problem goes away briefly but returns as soon as the engine gets back up to full temperature. Interestingly, the issue seems to be resolved before the engine temperature drops fully - it does not need to be cold - could this be because the turbo is cooling down?

I think I have seen a thread on here about the turbo vanes sticking but I can'y find it now. Has anybody got any experience of this or can you direct me to the thread which explained how to test the turbo vanes and how to clean them if they are sticking because of dirt build up / corrosion.

Any help would be appreciated
Post #654881 4th Oct 2017 3:33pm
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v8bobber



Member Since: 26 Aug 2012
Location: pembrokeshire
Posts: 444

United Kingdom 2008 Defender 110 Puma 2.4 DCPU Java Black
Sticking vanes is fairly easy to diagnose. I had a similar problem which tended to happen at high revs as opposed to high temperatures.

The vanes are actuated by a rod which you can see when looking at the turbo. You don't need to take the shield off or anything.

Take the circlip off the actuator and move by hand. They should move really freely as if there is virtually no resistance.

Be careful of taking the circlip off mind as they have a habit of flying across the workshop - never to be seen again.

If you aren't sure which bit to take off, come back and I'll take a picture

Dave
Post #654886 4th Oct 2017 3:49pm
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Curtis-Bay



Member Since: 10 Apr 2016
Location: Blockley
Posts: 29

United Kingdom 
Thanks V8 Bobber.

Presumably if this is a temperature related issue I need to compare a hot turbo with a cold turbo. Looks like burnt fingers are on the way!

How did you cure your problem - was it mechanical (due to dirt / corrosion) or an electrical issue?
Post #654891 4th Oct 2017 3:59pm
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v8bobber



Member Since: 26 Aug 2012
Location: pembrokeshire
Posts: 444

United Kingdom 2008 Defender 110 Puma 2.4 DCPU Java Black
No it's evident even when it's cold as it's usually a build up of carbon on the vanes.

I seem to remember i did try it when it was as hot as I could bear mind.

I took mine apart and rebuilt it with the innards of another with a broken flange which I bought off eBay. It worked fine but for piece of mind I bought a recon turbo as in the big scheme of things they're not expensive. I cleaned the innards up with Mr Muscle oven cleaner (honestly works a treat to clear up the carbon).

It doesn't sound exactly the same circumstances as mine though. See how you get on

Dave
Post #654902 4th Oct 2017 4:47pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17338

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
It could be the infamous Volume Control Valve on the fuel pump.
Post #654930 4th Oct 2017 6:36pm
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shropshiredefender



Member Since: 05 Jun 2017
Location: Shropshire
Posts: 834

England 2011 Defender 110 Puma 2.4 USW Santorini Black
The cylinder head temperature sensor will momentarily cut power and give the symptoms that you describe, with no fault codes, if the water level is a bit low. Simple but worth checking and topping up if necessary. If this does sort it the next step is to look for a slow water leak.
Hope it's this simple! Whistle
Post #654947 4th Oct 2017 7:00pm
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Curtis-Bay



Member Since: 10 Apr 2016
Location: Blockley
Posts: 29

United Kingdom 
Hello Shropshiredefender - sadly the water level is perfect I don't think this is the problem.
Post #655102 5th Oct 2017 11:38am
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v8bobber



Member Since: 26 Aug 2012
Location: pembrokeshire
Posts: 444

United Kingdom 2008 Defender 110 Puma 2.4 DCPU Java Black
Any joy with the diagnosis?
Post #655120 5th Oct 2017 1:18pm
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Curtis-Bay



Member Since: 10 Apr 2016
Location: Blockley
Posts: 29

United Kingdom 
Hi V8bobber
Still no nearer finding what is wrong. The main clue has to be that it is temperature dependant.
I have checked the ease with which you can move the turbo vanes and they are free when both hot and cold.
Could it be the actuator?
Maybe the VCV is at fault but short of replacing it how do I check it?
Post #655230 5th Oct 2017 9:56pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17338

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
You can't check it except by replacing it, unfortunately, it is uncheckable.
Post #655263 6th Oct 2017 7:26am
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Curtis-Bay



Member Since: 10 Apr 2016
Location: Blockley
Posts: 29

United Kingdom 
It is a pity that I cant check the VCV before replacing it. Do I need to go back to a standard map before I can change it or can I do the work and the re-calibration with the new map?
Post #656344 10th Oct 2017 2:26pm
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BenB8man



Member Since: 22 Mar 2017
Location: Norfolk
Posts: 429

United Kingdom 2010 Defender 110 Puma 2.4 DCPU Stornoway Grey
From what I've read its back to standard map. Up to temp then a relearn for the VCV. Then put the remap back on.
Post #656388 10th Oct 2017 4:59pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17338

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
I've replaced my VCV at least twice and have never gone back to a standard map to do so. After 7 years of inactivity it is very unlikely that my EGR valve would still work, so a standard map would be asking for trouble. The non-standard map has never caused an issue on recal.
Post #656403 10th Oct 2017 6:03pm
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steveglr



Member Since: 19 Oct 2017
Location: gloucester
Posts: 1

United Kingdom 
Curtis-bay, Have you got to the bottom of your problem yet? mine does the same?
Post #658317 19th Oct 2017 7:55am
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Curtis-Bay



Member Since: 10 Apr 2016
Location: Blockley
Posts: 29

United Kingdom 
My Defender is in for a service and some investigation work. I get it back tomorrow so may have some more information then.
Post #658409 19th Oct 2017 5:22pm
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