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tobz102



Member Since: 07 Feb 2014
Location: Atherstone
Posts: 134

United Kingdom 2008 Defender 90 Puma 2.4 HT Stornoway Grey
Clutch rattle confirmation (with video)
I *think* this is some fairly intense clutch rattle on my puma.

I've had it of sorts for a while, initially it was very faint and I thought it was engine knock. It's now like this:
https://www.youtube.com/watch?v=QEBzP7gmfRs
it properly kicks in at 8 seconds and you see when I dip the clutch it goes.

I've only notice it appear from stationary startup, if i drive then idle it doesn't come. It also becomes less severe as the car warms up, becoming none existent once fully warm. (basically it's not a consistent thing, it sometimes doesn't happen at cold also).

other than the noise the car drives fine, clutch feels ok and gearbox is smooth in all gears, difflock and hi/low range.

I've spoke to my independent earlier and he was talking about gearbox lay shaft perhaps?? But is yet to hear the noise or see the car as he's not back till 4th Jan.

I'm fairly confident/hoping it's clutch rattle, can anyone who has experienced it confirm?

Cheers
Post #486596 29th Dec 2015 3:38pm
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Happyoldgit



Member Since: 14 Sep 2007
Location: Norfolk
Posts: 3471

United Kingdom 2015 Defender 110 Puma 2.2 USW Corris Grey
Puma clutch rattle is fairly constant, the change in intensity between hot and cold would suggest that it's more box related. Have you checked the lubricant levels and if the noise is still present with the main box in gear but transfer box in neutral? Steve.
Owned numerous Land Rover vehicles of all shapes and sizes over the decades.
Current Defender: A non tarts hand-bagged Puma 110 XS USW.

[Insert something impressive here such as extensive list of previous Land Rovers or examples of your prestigeous and expensive items, trinkets, houses, bikes, vehicles etc]

http://forums.lr4x4.com

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Post #486716 29th Dec 2015 8:25pm
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tobz102



Member Since: 07 Feb 2014
Location: Atherstone
Posts: 134

United Kingdom 2008 Defender 90 Puma 2.4 HT Stornoway Grey
Thanks for replying,

I'm yet to fully decide if I'm only hearing it at startup because that's the only real time I'm in neutral, clutch engaged and idle. i will do more trial and error testing tomorrow. I'm beginning to really think it is box related - not what I wanted to hear!
Post #486722 29th Dec 2015 8:39pm
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Treebeard



Member Since: 27 Jun 2012
Location: Forest of Dean
Posts: 40

United Kingdom 2005 Defender 110 Td5 CSW Chawton White
We had a steady "knock knock ..." at idle especially when the engine was warm. Disappeared when the engine ran at a higher speed or when the clutch pedal was depressed. I wondered if it was gear box related but when we had the clutch changed after a few years (70k) it disappeared. Tdci 2007.
Post #486741 29th Dec 2015 9:33pm
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tobz102



Member Since: 07 Feb 2014
Location: Atherstone
Posts: 134

United Kingdom 2008 Defender 90 Puma 2.4 HT Stornoway Grey
Update:

Transfer box in gear, main in neutral, clutch pedal out - clatter
Transfer box in neutral, main in neutral, clutch pedal out - rattle (little less severe)
Transfer box in neutral, main in gear, clutch pedal out - rattle (same as above)
Clutch pedal in stops the rattle in any of above combinations

1 minute idle at full temp and after 10 mile drive - not rattle or sound at all
Post #486775 29th Dec 2015 11:25pm
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Treebeard



Member Since: 27 Jun 2012
Location: Forest of Dean
Posts: 40

United Kingdom 2005 Defender 110 Td5 CSW Chawton White
Does it always happen at exactly the same engine speed, or at a range of speeds? Ours happened only at the lowest idle speed when the engine was warm, sounded just like yours and stopped just the same when the clutch pedal was depressed. Also, ours has always had quite a lot of transmission backlash (not sure where and has never got any worse). It seemed as if that particular idle speed happened to be s resonant frequency of the gear train, and if I held the engine speed a little higher it didn't do it. I guess the dodgy clutch did not take out the engine vibration.
Post #486810 30th Dec 2015 8:43am
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tuesdayfox



Member Since: 23 Jun 2013
Location: Sydney,OZ
Posts: 129

2013 Defender 110 Puma 2.2 SW Zambezi Silver
tobz102 wrote:
Update:

Transfer box in gear, main in neutral, clutch pedal out - clatter
Transfer box in neutral, main in neutral, clutch pedal out - rattle (little less severe)
Transfer box in neutral, main in gear, clutch pedal out - rattle (same as above)
Clutch pedal in stops the rattle in any of above combinations

1 minute idle at full temp and after 10 mile drive - not rattle or sound at all



same situation here. exactly the same .....

I was told its the clutch spring got loose? aprently.

Try to put the T box in neutral and in 6th gear; that is in my defender when the rattle got really loud.
Post #487254 31st Dec 2015 1:15pm
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tobz102



Member Since: 07 Feb 2014
Location: Atherstone
Posts: 134

United Kingdom 2008 Defender 90 Puma 2.4 HT Stornoway Grey
I'll have a go, doe's yours go away when hot too?

I'll take it in on the 4th - so should have a diagnosis then!
Post #487268 31st Dec 2015 3:05pm
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RRUK
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Member Since: 31 Mar 2010
Location: Leicestershire
Posts: 2025

United Kingdom 
That is definitely clutch rattle.

Mine did the same thing. As I had only done 350 miles since buying it second hand (an 57 plate with 50K) I made a firm but clear appeal to the dealer to have it replaced under warranty, and they did.

Nice and quiet since. 2016 D4 HSE

1998 110 TUM HS FFR Hard Top XD WOLF

1982 Series 3 SWB Petrol
Post #487277 31st Dec 2015 3:51pm
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Harryb450



Member Since: 11 Dec 2011
Location: over yonder
Posts: 283

United Kingdom 2011 Defender 110 Puma 2.4 USW Santorini Black
Yeah sure as eggs are eggs thats clutch rattle, sounds just like mine did. Wants doing before it gets you in a pickle! Have a look here http://www.defender2.net/forum/topic26327.html NO ROAD..........EXCEPT FOR LANDROVER
Post #487288 31st Dec 2015 4:40pm
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tuesdayfox



Member Since: 23 Jun 2013
Location: Sydney,OZ
Posts: 129

2013 Defender 110 Puma 2.2 SW Zambezi Silver
Re: Clutch rattle confirmation (with video)
any updates yet?
I am about to pay the dealer a visit as mine will be soon out of warranty.
cheers
M

tobz102 wrote:
I *think* this is some fairly intense clutch rattle on my puma.

I've had it of sorts for a while, initially it was very faint and I thought it was engine knock. It's now like this:
https://www.youtube.com/watch?v=QEBzP7gmfRs
it properly kicks in at 8 seconds and you see when I dip the clutch it goes.

I've only notice it appear from stationary startup, if i drive then idle it doesn't come. It also becomes less severe as the car warms up, becoming none existent once fully warm. (basically it's not a consistent thing, it sometimes doesn't happen at cold also).

other than the noise the car drives fine, clutch feels ok and gearbox is smooth in all gears, difflock and hi/low range.

I've spoke to my independent earlier and he was talking about gearbox lay shaft perhaps?? But is yet to hear the noise or see the car as he's not back till 4th Jan.

I'm fairly confident/hoping it's clutch rattle, can anyone who has experienced it confirm?

Cheers
Post #527448 27th Apr 2016 9:49pm
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tobz102



Member Since: 07 Feb 2014
Location: Atherstone
Posts: 134

United Kingdom 2008 Defender 90 Puma 2.4 HT Stornoway Grey
Funny you should ask, I sent the same video to a guy I know who is a powertrain engineer at JLR who said:
Sound like clutch disc fiction for idle has dropped off, the fibre washer inside the clutch disc on early models would wear and cause this NVH issue' - as in it will rattle but won't fail.

Yesterday I was driving and got a couple of nasty crunches on gears, then pressing the clutch pedal it was really resistant and wouldn't change gear. I came to a stop in neutral and was pumping the clutch but nothing. I pushed to get it rolling and slid into 2nd gear without the clutch, then out of no where it started to work normally again. Since then it's stopped working twice but has started again no problem. The fluid level has remained constant throughout. It's off to the mechanic tomorrow but I'm hoping it's an unrelated cylinder problem - though if it's slave cylinder and the gearbox needs dropping i'll get the clutch changed regardless
Post #527496 28th Apr 2016 10:34am
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DAZ110



Member Since: 06 Dec 2007
Location: East Sussex
Posts: 2041

United Kingdom 2013 Defender 90 Puma 2.2 XS CSW Barolo Black
tobz102,

My previous 110 had a rattle and similar resistance to go in gear, also made a few screeching noises. It slowly got worse until I had the clutch changed. On inspection the clutch plate springs were falling out and jamming on the other parts of the clutch which was what was causing the resistance to go in gear and the screeching noise because of the metal to metal contact.


....and now my 90 (that has only done 13,000 miles) has the begins of the rattle too! Big Cry
Post #527512 28th Apr 2016 11:54am
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tobz102



Member Since: 07 Feb 2014
Location: Atherstone
Posts: 134

United Kingdom 2008 Defender 90 Puma 2.4 HT Stornoway Grey
yeah I suspect so much. I'm just hoping it was master cylinder has that will keep the costs nice and low...if the gearbox is coming off then i'm going to just have all the clutch components changed whilst its off. Hopefully be done with it.
Post #527602 28th Apr 2016 6:23pm
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tuesdayfox



Member Since: 23 Jun 2013
Location: Sydney,OZ
Posts: 129

2013 Defender 110 Puma 2.2 SW Zambezi Silver
okay hi guys
a quick update.
my dealer is currently replacing my clutch.

car is at 52k kms and will be out of warranty by the end of this month.
cheers
Post #529041 4th May 2016 11:26am
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