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Caterham



Member Since: 06 Nov 2008
Location: Birmingham
Posts: 6295

England 2011 Defender 110 Puma 2.4 XS CSW Stornoway Grey
Friday build and fuel problems ?
or is it just me?

from the early days (MY11 build) the car was letting in water at the rear. turns out a gasket for rear floor plate wasn't fitted during build and (stupidly?) I went along with the suggestion it would be better to seal it from the inside rather than strip the car to put the gasket back in ?

anyway it all seemed ok until I recently got back to find the boot and rear foot wells well and truly soaking wet.

the cars in tomorrow for a fortnight for them to resolve (I hope).

but while having a quick look around under the car as I got back last night and all the way home the car ran cr*p (family and luggage) which it does on and off. sometimes sweet as a nut other times not and I wonder if I've found the problem (or is it just wishful thinking that it only runs crap while there's more than just me in the car - I think its both).

damn damn damn.....how do you add a photo again?

what are your thoughts....

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Last edited by Caterham on 26th Nov 2011 2:12pm. Edited 1 time in total
Post #102621 26th Nov 2011 11:58am
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bob neville



Member Since: 30 Apr 2009
Location: Marbella
Posts: 3248

Spain 2001 Defender 90 Td5 SW Epsom Green
I can only comment on the gasket missing. What you describe sounds exactly like the problem I had on my DC with the plate under the rear seats. No gasket in sight and the panel was bent in a number of places. To remove the whole panel and fix correctly would have been a very long job and would probably have caused a number of other problems as well.

I sealed mine from the inside by forcing panel sealer (not mastic or silicone) into the joints. It seems to have done the job.

Bob
Post #102628 26th Nov 2011 12:49pm
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Caterham



Member Since: 06 Nov 2008
Location: Birmingham
Posts: 6295

England 2011 Defender 110 Puma 2.4 XS CSW Stornoway Grey
unbelievable - missing gaskets Confused ?
surely thats basic stuff that shouldn't happen - a bit like putting the suspension on with no rubber mounts !

anyway my photos are in my album but I'm struggling to pull them into this post?

Confused Confused
Post #102634 26th Nov 2011 1:07pm
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cradgebank



Member Since: 30 Dec 2008
Location: Nottingham
Posts: 308

England 2008 Defender 110 Puma 2.4 XS CSW Stornoway Grey
Gasket ???? I am not aware of any gasket used on the floor panels, thought it was just a bead of Body panel sealer. Richard

Either a 90, 110 or 130.
Discovery 5
Post #102637 26th Nov 2011 1:35pm
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Caterham



Member Since: 06 Nov 2008
Location: Birmingham
Posts: 6295

England 2011 Defender 110 Puma 2.4 XS CSW Stornoway Grey
I stand to be corrected on this but you're right gasket its perhaps the best word to describe it........I believe its body panel sealant but in a tape form?

anyway what do you think of my fuel pipes !!!
have a look at my photo album.

Very Happy
Post #102646 26th Nov 2011 2:08pm
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Happyoldgit



Member Since: 14 Sep 2007
Location: Norfolk
Posts: 3471

United Kingdom 2015 Defender 110 Puma 2.2 USW Corris Grey

Click image to enlarge


Looks pinched? Steve.
Owned numerous Land Rover vehicles of all shapes and sizes over the decades.
Current Defender: A non tarts hand-bagged Puma 110 XS USW.

[Insert something impressive here such as extensive list of previous Land Rovers or examples of your prestigeous and expensive items, trinkets, houses, bikes, vehicles etc]

http://forums.lr4x4.com

I used to be Miserable ...but now I'm ecstatic.
Post #102653 26th Nov 2011 2:50pm
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rossy



Member Since: 29 Nov 2010
Location: Co. Roscommon
Posts: 1296

Ireland 2011 Defender 110 Puma 2.4 CSW Stornoway Grey
Caterham
I'm surprised the floor panel didn't squeak like mad without the gasket (due to metal rubbing on metal ). Mine did and I had to spray all around with GT7 inside and underneath to stop it. I didn't realise that its simply a sheet of metal held on with self tappers and flimsy metal clips. I presume the gasket is that grey foam that looks rather like laminate/solid wood flooring underlay and is about 2mm thick. Most surfaces where there is a layer of metal bolted to another seem to have it but it is very unevenly fitted - sticking out in some areas and missing in others. But I'm sure that the process of unscrewing the floor panel, applying the gasket and re fitting should only take your dealer about an hour or two.
Post #102713 26th Nov 2011 10:04pm
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Caterham



Member Since: 06 Nov 2008
Location: Birmingham
Posts: 6295

England 2011 Defender 110 Puma 2.4 XS CSW Stornoway Grey
had another look at the fuel pipe and its certainly not pinched while no load in the car and therefore don't think there's a problem there.

however if you look at the other photo's there's a circa 3mm gap between the body and chassis support plate - is this a problem?

my biggest problem though is trying to sort out the inconsitant running (smooth - rough)?
Post #102716 26th Nov 2011 10:23pm
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Caterham



Member Since: 06 Nov 2008
Location: Birmingham
Posts: 6295

England 2011 Defender 110 Puma 2.4 XS CSW Stornoway Grey
don't ask ...but I had another look at this fuel pipe and although it's not pinched as such it is touching top and bottom and there's signs of wear so clearly I'm looking for a resolution before the pipe starts leaking - any thoughts?

I guess both of the pipes should sit in the recess but can't see how to adjust the position they are in at the moment as the pipes are shaped and appear only to want to be where they are now?

rossy - sorry didn't respond to you - no noise just leaks, and I believe the panel at the rear is secured with dome head / closed rivets. the body shop ran some tape over the seam and painted over it. it's worked even if it's not the best solution?
Post #489614 7th Jan 2016 3:15pm
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smb



Member Since: 15 Jan 2013
Location: Cheshire
Posts: 1232

United Kingdom 2011 Defender 110 Puma 2.4 XS CSW Santorini Black
You're not alone. Mine is the same and if you go into a showroom you will see most if not all the new ones are the same
Post #489641 7th Jan 2016 4:20pm
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Happyoldgit



Member Since: 14 Sep 2007
Location: Norfolk
Posts: 3471

United Kingdom 2015 Defender 110 Puma 2.2 USW Corris Grey
Happy New Year Wayne, I note that your picking on random things to bother about looks set to continue into 2016.

My thoughts are that if it only has minor witness marks and the wear is not so great as to be on the verge of wearing right through then as it's been like that since you last worried about it in 2011 why start worrying aout it again? Steve.
Owned numerous Land Rover vehicles of all shapes and sizes over the decades.
Current Defender: A non tarts hand-bagged Puma 110 XS USW.

[Insert something impressive here such as extensive list of previous Land Rovers or examples of your prestigeous and expensive items, trinkets, houses, bikes, vehicles etc]

http://forums.lr4x4.com

I used to be Miserable ...but now I'm ecstatic.
Post #489646 7th Jan 2016 4:44pm
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ARC99



Member Since: 19 Feb 2013
Location: North Yorkshire
Posts: 1831

United Kingdom 2008 Defender 110 Puma 2.4 USW Cairns Blue
I have a problem with mine running rough then smooth, Mad I know how to stop it but S.H.M.B.O. insists that she is entitled to drive it as well. Laughing Laughing Don't make old people mad.
We don't like being old in the first place,
so it doesn't take much to Censored us off.

Richard
Post #489648 7th Jan 2016 4:53pm
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Caterham



Member Since: 06 Nov 2008
Location: Birmingham
Posts: 6295

England 2011 Defender 110 Puma 2.4 XS CSW Stornoway Grey
Miserableolgit wrote:
Happy New Year Wayne, I note that your picking on random things to bother about looks set to continue into 2016.

My thoughts are that if it only has minor witness marks and the wear is not so great as to be on the verge of wearing right through then as it's been like that since you last worried about it in 2011 why start worrying aout it again?


Confused Good point.

Happy new year Bow down

Some may doubt this but i'm convinced I still have an intermittent problem with what sounds like injector knock and fortunately for everyone on here i'm determine to get to the bottom of it, even if it's normal I need to know why it's inconsistent Confused

Arc99 Laughing
Post #490531 10th Jan 2016 9:49am
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Happyoldgit



Member Since: 14 Sep 2007
Location: Norfolk
Posts: 3471

United Kingdom 2015 Defender 110 Puma 2.2 USW Corris Grey
Surely you mean unfortunately!

Big Cry Steve.
Owned numerous Land Rover vehicles of all shapes and sizes over the decades.
Current Defender: A non tarts hand-bagged Puma 110 XS USW.

[Insert something impressive here such as extensive list of previous Land Rovers or examples of your prestigeous and expensive items, trinkets, houses, bikes, vehicles etc]

http://forums.lr4x4.com

I used to be Miserable ...but now I'm ecstatic.
Post #490640 10th Jan 2016 4:36pm
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Caterham



Member Since: 06 Nov 2008
Location: Birmingham
Posts: 6295

England 2011 Defender 110 Puma 2.4 XS CSW Stornoway Grey
Oops. What a difference two letter can make (un) Laughing
Post #490641 10th Jan 2016 4:38pm
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