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ZeDefender



Member Since: 15 Sep 2011
Location: Munich
Posts: 4731
Germany 2011 Defender 110 Puma 2.4 SW Baltic Blue
Amazing how cheap sheet aluminium is (see eBay...)
I'm getting a bit obsessed with it - go-karts, tables, skate ramps, even shelves too Thumbs Up

Zag - can't you use the bottom half of that dog guard? Laughing Tell someone you love them today because life is short.
But shout it at them in German because life is also terrifying and confusing...
Post #146720 23rd May 2012 6:17pm
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ben_j85jty



Member Since: 02 Sep 2008
Location: Bicester, Oxfordshire
Posts: 491
United Kingdom 2002 Defender 110 Td5 XS DCPU Bonatti Grey
I made one for my 90. Used 3mm ply rested on the top of my window guards, but with a little playing it could have gone from the roof seam. Used a bit of angle along the front for rigidity and attached it to the dog guard at the back.

Even got some nets from MSS for underneath.

Best photo I can find at the moment


Click image to enlarge

Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green  2002 Defender 110 DC
Post #146725 23rd May 2012 6:27pm
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Zagato
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Member Since: 08 Jan 2011
Location: Billingshurst West Sussex
Posts: 5013
United Kingdom 
Thanks will look up ali sheets and looks the ticket Ben Thumbs Up
Post #146727 23rd May 2012 6:34pm
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SteveS



Member Since: 05 Oct 2010
Location: Devon & Berkshire
Posts: 388
England 2009 Defender 110 Puma 2.4 USW Santorini Black
I liked the look of the unit in the back of Ian Woolley's (Mudrut) Utility - he bought the truck with it on apparently but this is what he advised

~~~~~~~~


Ok, I did quite a bit of detective work on this one for you. It turned out that the roof shelf thingy was made by Trek Overland. I have just spoken to Claire at Trek and she confirmed that it was a prototype. However, they are in the process of producing some more in quantity. She suggested that you email her (info@trekoverland.com) and she will let you know when they have a batch ready.

~~~~~~~~~
I haven't followed up on this so far....but if anyone wants to do so then fill your boots


My other option/thought is to use some redundant bed slats which come already slightly curved, made of ply and with a spacing webbing, that I just happen to have lying around
Post #146741 23rd May 2012 7:06pm
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leeds



Member Since: 28 Dec 2009
Location: West Yorkshire
Posts: 8581
United Kingdom 
The best roof level shelf/cage I have seen is the one in our red 110 (OK you could say I am biased! Razz )

With front flap down.


Click image to enlarge


With flap up


Click image to enlarge


Brendan

Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green
Post #146745 23rd May 2012 7:16pm
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landy andy



Member Since: 15 Feb 2009
Location: Ware, Herts
Posts: 5695
2006 Defender 110 Td5 USW Zermatt Silver
Mine


Click image to enlarge
Post #146772 23rd May 2012 8:39pm
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TACK



Member Since: 26 Apr 2009
Location: Essex
Posts: 1045
 
Zagato wrote:
That's more like it Tack, just the job, in fact I like all your mods Very Happy

Agreed mesh isn't so good, a solid shelve is much better. I have to work around the interior window trim and make some brackets up to fix onto the roof fixing bolts. Is yours a sheet of Ali turned up at the ends, did you need anymore strengthening in the middle, was it about 3MM you used????? Laughing

Also how did you attach the awning rail to your Thule bars (like it Wink )

Also where did you get the mesh from to make your seat box cages and shelf?

Sorry about all the questions Embarassed


Thanks Zag, it's flat Ali, 2mm, with ali 90 degree angle at the front and back which strengthens the shelf, the bolts as you can see from my gallery go through the angle.

I fabricated some plates to fit the rail to the Thule bars and simply Bolted the plates to he Thule rail Thumbs Up

Got the mesh from http://www.fhbrundle.com/perf-04.htm

Thumbs Up
Post #146777 23rd May 2012 9:23pm
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TACK



Member Since: 26 Apr 2009
Location: Essex
Posts: 1045
 
Pic's not brilliant, but gives you an idea Thumbs Up




Click image to enlarge
Post #146780 23rd May 2012 9:48pm
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bpman



Member Since: 21 May 2008
Location: Oslo
Posts: 8069
2008 Defender 110 Puma 2.4 SVX Station Wagon Santorini Black
there is another on the market called "space rack" - boab

http://www.boab.biz/acatalog/info_189.html
Post #146804 24th May 2012 6:23am
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landy andy



Member Since: 15 Feb 2009
Location: Ware, Herts
Posts: 5695
2006 Defender 110 Td5 USW Zermatt Silver
bpman wrote:
there is another on the market called "space rack" - boab

http://www.boab.biz/acatalog/info_189.html


That is what my one started as.

I got it from boab, but was disappointed with the materials and build. So rebuilt it with Ali flat plate, instead of wood slates that they couldn't be bothered the fix properly, and also added another couple of cross members to stop items falling down. Am now very happy with it.

Andy
Post #146806 24th May 2012 6:50am
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ZeDefender



Member Since: 15 Sep 2011
Location: Munich
Posts: 4731
Germany 2011 Defender 110 Puma 2.4 SW Baltic Blue
The boab one looks like an Ikea slatted bed frame/base (but worse quality)Shocked
It's given me an idea 'cos I've just been cleaning out the garage and I've got one in there... Thumbs Up Tell someone you love them today because life is short.
But shout it at them in German because life is also terrifying and confusing...
Post #146811 24th May 2012 7:19am
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BigRuss



Member Since: 15 May 2010
Location: Norfolk
Posts: 2785
United Kingdom 2010 Defender 110 Puma 2.4 USW Santorini Black
That's what Ian woolly has in the back of his. Russell
2011MY 110 XS USW Black
Post #146814 24th May 2012 7:26am
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bpman



Member Since: 21 May 2008
Location: Oslo
Posts: 8069
2008 Defender 110 Puma 2.4 SVX Station Wagon Santorini Black
yeah, the boab one shows you exactly how it's made and could be used as a starting point for a design.
Post #146862 24th May 2012 11:49am
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johnszs



Member Since: 16 Aug 2010
Location: Hereford
Posts: 459
United Kingdom 2004 Defender 90 Td5 XS CSW Alveston Red
Andy i am very surprised that you were disappointed with the quality of the rack. FYI i actually cut and bent the materials to be fully assembled and welded up by my old boss who sells them to chris @ boab (No plug intended or implied)


I know when they were designed and built, i suggested to use 1inch weld mesh instead of the wood but chris at boab said the wood would do as it was for light items. 2004 TD5 Defender 90 xs station wagon
Post #146919 24th May 2012 7:03pm
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landy andy



Member Since: 15 Feb 2009
Location: Ware, Herts
Posts: 5695
2006 Defender 110 Td5 USW Zermatt Silver
Hi johnszs,

I was disappointed that it was wood, and that it was only partially fixed. So your bit was loverly.

Can't understand why wood would better than Ali. So I agree with you

Andy
Post #146921 24th May 2012 7:29pm
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