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Tim in Scotland



Member Since: 23 May 2007
Location: The Land that time forgot
Posts: 3753

 
Clutch pedal sticking down
I have a 1996 TDi 300 90 with 94000 miles on it. It is on the original clutch and recently and occasionally when I push the clutch pedal down it doesn’t return but if I put my foot under it it springs back up immediately………. Any ideas what might be the cause and possible cure? It isn’t the footwell mats obstructing it as I don’t have them in the car. Pangea Green D250 90 HSE with Air Suspension, Off-road Pack, Towing Pack, Black Contrast roof , rear recovery eyes, Front bash plate, Classic flaps all round, extended wheel arch kit and a few bits from PowerfulUK Expel Clear Gloss PPF to come
2020 D240 1st Edition in Pangea Green with Acorn interior. Now gone - old faithful, no mechanical issues whatsoever ever but the leaks and rattles all over the place won’t be missed!
Post #954265 1st Jun 2022 7:18am
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5843

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
Slave cylinder? 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #954267 1st Jun 2022 7:21am
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BuckBlu110



Member Since: 19 Apr 2014
Location: in the pub
Posts: 712

United Kingdom 1994 Defender 110 BMW M57 3.0 Diesel CSW Buckingham Blue
Clutch fork could be on its way out?? The original forks were quite thin and would wear through on the little ball pivot to the point the pivot would punch through causing the clutch pedal to stick down. Yours could just be on its way through??
If it is this then you can now get heavy duty forks which have reinforced pivot points.
Post #954271 1st Jun 2022 7:40am
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Penfold_6290



Member Since: 22 Sep 2021
Location: Dorset
Posts: 319

United Kingdom 2002 Defender 110 Td5 CSW Epsom Green
Where is the bite point of the clutch and how high is the pedal compared to the brake pedal? You might be able to adjust the pedal stroke if the bite point is high, or adjust the big bolt on the clutch pedal box to stop it going right to the carpet.
Post #954287 1st Jun 2022 9:47am
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3414

Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
Do you have the pedal assist spring? 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #954289 1st Jun 2022 10:15am
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landy andy



Member Since: 15 Feb 2009
Location: Ware, Herts
Posts: 5700

2006 Defender 110 Td5 USW Zermatt Silver
First bleed, then try adjusting pedal, but if that doesn’t work take your pick of changing salve or master cylinder. Mine was master cylinder Thumbs Up Thumbs Up
Post #954291 1st Jun 2022 10:24am
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20367

United Kingdom 
Probably the master, clutch spring getting weaker or slave in that order of priority.

Typically stays down due to a lack of pressure, check for any leaks around slave but MC is probably the most likely culprit. $W33T $0U7H3RN $UG4R
🇬🇧🏴󠁧󠁢󠁥󠁮󠁧󠁿🏴󠁧󠁢󠁷󠁬󠁳󠁿🏴󠁧󠁢󠁳󠁣󠁴󠁿🇮🇪🇺🇸⛽️🛢️⚙️🧰💪
Post #954310 1st Jun 2022 12:53pm
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v8bob



Member Since: 14 Mar 2018
Location: Midlands
Posts: 317

United Kingdom 1998 Defender 90 300 Tdi HT Nato Green
It is most likely the pedal pivot shaft is rusty and the pedal is seizing on the shaft.
Need some oil on the shaft. You can probably get to the ends, might need to remove the cover to get to it better.
Oil it, then move it up and down for ten minutes to get the oil in and wear the rust off.
Post #954342 1st Jun 2022 7:08pm
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landy andy



Member Since: 15 Feb 2009
Location: Ware, Herts
Posts: 5700

2006 Defender 110 Td5 USW Zermatt Silver
The end of the pivot shaft has a tapped hole in it. I’ve fitted a grease nipple to mine that makes a big difference in required pressure and noise.
Post #954349 1st Jun 2022 7:36pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17382

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Unfortunately not all shafts have the tapped hole, but if yours does the nipple idea is well worth doing.
Post #954360 1st Jun 2022 9:55pm
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Tim in Scotland



Member Since: 23 May 2007
Location: The Land that time forgot
Posts: 3753

 
Thanks guys - being totally non technical I’m passing the job on to the village garage who are LR indies and fanatics (but mainly of Disco 1 and 2) so I’ll print the page and pass it on. Pangea Green D250 90 HSE with Air Suspension, Off-road Pack, Towing Pack, Black Contrast roof , rear recovery eyes, Front bash plate, Classic flaps all round, extended wheel arch kit and a few bits from PowerfulUK Expel Clear Gloss PPF to come
2020 D240 1st Edition in Pangea Green with Acorn interior. Now gone - old faithful, no mechanical issues whatsoever ever but the leaks and rattles all over the place won’t be missed!
Post #954433 2nd Jun 2022 4:42pm
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