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Dancunningham



Member Since: 12 Mar 2017
Location: North Wales
Posts: 20

Wales 
Boost Alloys don’t fit
Hello,

I have a 1996 defender which was running on steels. I have gone and bought a set of 5 boost alloys and when I’ve got them home they don’t seem to fit on the front two wheels. I have noticed that they don’t fit flat against the wheel hub and therefore when driving the wheels vibrate meaning that the nuts start to come lose (I’ve had them torqued and still they come lose). As well as that as you can see from the photo they black cap also comes through where the plastic logo usually sits.

Would anyone know why the above happens and is it possible to fix?

Appreciate any response in advance.

Thanks, Dan
Post #845542 23rd Jul 2020 7:34pm
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Retroanaconda



Member Since: 04 Jan 2012
Location: Scotland
Posts: 2656

Scotland 
Looks like the earlier (1983-1993) hubs with the wider drive flanges & hubs. Yours as a 1996 should have the later thinner ones where this problem doesn’t occur.

Is it definitely a 1996 vehicle? Front axle modified or been swapped with an older one?
Post #845546 23rd Jul 2020 7:48pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17450

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
The photo in your gallery isn't a "Boost", it's a "Deep Dish", a completely different design of wheel. I don't know enough about hub compatibility with these to say if it should or should not fit on a '96, but I'm sure someone who does will be along soon.
Post #845547 23rd Jul 2020 7:50pm
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VVS210



Member Since: 12 Nov 2016
Location: Hampshire
Posts: 953

United Kingdom 
Retroanaconda wrote:
Looks like the earlier (1983-1993) hubs with the wider drive flanges & hubs. Yours as a 1996 should have the later thinner ones where this problem doesn’t occur.

Is it definitely a 1996 vehicle? Front axle modified or been swapped with an older one?


+1

Looks like a previous owner has fitted an earlier axle 😳

Deep dish or Boost, either should fit a 1996 vehicle - I had both Freestyle & Boost alloys on my 1994 90 with no issues.
Post #845562 23rd Jul 2020 8:46pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 8059

 2011 Defender 110 Puma 2.4 USW Stornoway Grey
are you sure they arent just catching on the innder diameter of the hub?

turn drive member bolts so the flats of the bolt head don't protrude over drive member.

clean up the outside of the hub.

i had a 2010 vehicle that boosts were tight to go on, i would them in tight then removed them (hammer on tyre!) then checked areas where bolts caught by looking at inside of rim. Easily resolved.

(unless of course someone upgraded your axle!) Cheers

James
110 2012 XS Utility
130 2011 M57 bespoke Camper
90 2010 Hardtop
90 M57 1988 Hardtop
Post #845570 23rd Jul 2020 9:25pm
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RoddyK05



Member Since: 08 Apr 2015
Location: Inverclyde
Posts: 633

Scotland 2004 Defender 90 Td5 SW Yellow
Definitely looks like an earlier axle. If the wheel studs have a groove cut across the end of them then they should be alloy compatible, I’m not sure if you can get away with changing anything in the hub area to remedy the problem but I’d say definitely don’t use them until you get the problem sorted - losing a wheel is not recommended and has in the past caused fatalities.
Post #845579 23rd Jul 2020 10:21pm
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Martin
Site Admin


Member Since: 02 Apr 2007
Location: Hook Norton
Posts: 6611

United Kingdom 2015 Defender 90 Puma 2.2 XS CSW Montalcino Red
If the black hub caps stick through the middle of the alloy, then for some reason you have a "thick flange" hub axle on the front and these were never intended to carry alloys. A 1996 Defender would definitely have been built with a pair of alloy-compatible axles so it has been changed at some point.

You can make them fit, I ran my 1988 90 on Freestyle alloys for years with the caps poking through: https://www.web-rover.co.uk/articles-alloys.html  1988 90 Td5 NAS soft top
2015 D90 XS SW
Post #845585 23rd Jul 2020 11:56pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 8059

 2011 Defender 110 Puma 2.4 USW Stornoway Grey
Post a pic Cheers

James
110 2012 XS Utility
130 2011 M57 bespoke Camper
90 2010 Hardtop
90 M57 1988 Hardtop
Post #845608 24th Jul 2020 6:36am
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Martin
Site Admin


Member Since: 02 Apr 2007
Location: Hook Norton
Posts: 6611

United Kingdom 2015 Defender 90 Puma 2.2 XS CSW Montalcino Red

Click image to enlarge
  1988 90 Td5 NAS soft top
2015 D90 XS SW
Post #845609 24th Jul 2020 6:38am
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 8059

 2011 Defender 110 Puma 2.4 USW Stornoway Grey
^^ Sorry Martin, i meant the OP so we can see if they are thick or thin flanged hubs! Cheers

James
110 2012 XS Utility
130 2011 M57 bespoke Camper
90 2010 Hardtop
90 M57 1988 Hardtop
Post #845614 24th Jul 2020 6:51am
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Martin
Site Admin


Member Since: 02 Apr 2007
Location: Hook Norton
Posts: 6611

United Kingdom 2015 Defender 90 Puma 2.2 XS CSW Montalcino Red
Laughing

In his gallery Thumbs Up


Click image to enlarge
  1988 90 Td5 NAS soft top
2015 D90 XS SW
Post #845615 24th Jul 2020 6:53am
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Lodelaner



Member Since: 04 Feb 2010
Location: Lambourn
Posts: 632

United Kingdom 1988 Defender 90 V8 Petrol ST Shire Blue
All you need to know.

https://youtu.be/haAoNuByX3o

Fit spacers or sell them on perhaps? JB

@Lodelaner Instagram

Youtube greenlaning and other LR related content
Post #845654 24th Jul 2020 8:47am
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rallysteve



Member Since: 10 Feb 2014
Location: Cumbria
Posts: 2237

United Kingdom 2002 Defender 110 Td5 DCPU Keswick Green
the whole axle hasnt necessarily been changed (this would have also needed the thinner radius arms to be fitted) it could just be the swivels which have been swapped out for older ones - possibly because of corroded swivel balls etc.

Steve 02' 110 TD5 Double Cab Rebuild Thread
Post #845660 24th Jul 2020 9:03am
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769

England 2004 Defender 110 Td5 CSW Bonatti Grey
Is it just me or do the wheel nuts look to be all at different angles? If the nuts are cross threaded that could be the cause of them untightening. Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #845664 24th Jul 2020 9:19am
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ARC99



Member Since: 19 Feb 2013
Location: North Yorkshire
Posts: 1831

United Kingdom 2008 Defender 110 Puma 2.4 USW Cairns Blue
It may be just the camera angle but I see what you mean also they don't look tight enough. I know when I had boosts on the 110 they could be a sod to get off and on the front axel. Don't make old people mad.
We don't like being old in the first place,
so it doesn't take much to Censored us off.

Richard
Post #845665 24th Jul 2020 9:45am
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