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kmac



Member Since: 07 Oct 2009
Location: Middlesex
Posts: 1309

United Kingdom 2009 Defender 110 Puma 2.4 USW Santorini Black
S*ds law
Serviced the VW Golf that the wife uses two weekends ago.

Noticed that there was grease leaking from the inner CV joint (drivers side)
Inspection revealed a broken CV boot.

Okay, so GKN book kit ordered and set off to do the job the following weekend (last week)
Hub bolt is 24mm bi-hex - since all my sockets are hex I had to buy a bi-hex socket
Okay not so bad as bolt came off and driveshaft came off easily also.

Tied it up for support and tacked the other end as it were. 6 inner splined 12 point triple square (XZN) bolts - M10
Went into my kit and was able to remove 5. The sixth is not M10 spline. Though it was M8.
So job on hold whilst I order an M8 spline socket bit (my set started at M10)

This weekend armed wit M8 bit, go to do the job and it seems like it is actually M9. Now most sets do not include an M9 spline so I have had to order one separately - another week goes by and a 45 min job is turning into a 3 week one. Big Cry
Post #827593 25th Apr 2020 1:48pm
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discomog



Member Since: 09 May 2015
Location: Notts/Lincs Border
Posts: 2526

United Kingdom 2015 Defender 90 Puma 2.2 XS CSW Santorini Black
We've all been there Whistle Defender 90XS SW
Mini Countryman Cooper S
Morgan Plus 8
Post #827616 25th Apr 2020 3:32pm
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769

England 2004 Defender 110 Td5 CSW Bonatti Grey
Re: S*ds law
kmac wrote:
Serviced the VW Golf that the wife uses two weekends ago.

Noticed that there was grease leaking from the inner CV joint (drivers side)
Inspection revealed a broken CV boot.

Okay, so GKN book kit ordered and set off to do the job the following weekend (last week)
Hub bolt is 24mm bi-hex - since all my sockets are hex I had to buy a bi-hex socket
Okay not so bad as bolt came off and driveshaft came off easily also.

Tied it up for support and tacked the other end as it were. 6 inner splined 12 point triple square (XZN) bolts - M10
Went into my kit and was able to remove 5. The sixth is not M10 spline. Though it was M8.
So job on hold whilst I order an M8 spline socket bit (my set started at M10)

This weekend armed wit M8 bit, go to do the job and it seems like it is actually M9. Now most sets do not include an M9 spline so I have had to order one separately - another week goes by and a 45 min job is turning into a 3 week one. Big Cry


Are you sure it’s not an m10 full of crud? I’d try scraping at it with a metal pick. Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #827839 26th Apr 2020 7:03pm
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Procta



Member Since: 03 Dec 2016
Location: Sunderland
Posts: 5163

United Kingdom 
yeah that's euro cars for you, the 306 is another tricky one! That one uses torx stuff Shocked Which are a nightmare of anyone's money Evil or Very Mad Defender TD5 90 ---/--- Peugeot 306 HDI hatch back

Success is 90% Inspiration and 4 minutes Preparation # you can make it!
Post #827857 26th Apr 2020 8:17pm
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kmac



Member Since: 07 Oct 2009
Location: Middlesex
Posts: 1309

United Kingdom 2009 Defender 110 Puma 2.4 USW Santorini Black
Re the bolt being full of crud - that's what my daughter said when I told her the socket bit wouldn't fit.

She was helping by pressing the brake pedal whist I undid the bolts. I have cleaned it out properly and it is definitely a smaller socket job. Anyway, when the 9mm bit arrives I will know for sure.

I believe it was a boot that was replaced by my local VW indie some time ago, so perhaps he lost the original and just bunged in what he had lying around.

I do believe the car manufacturers keep using more and more exotic bolt heads to deter DIYers.
Post #827862 26th Apr 2020 8:26pm
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kmac



Member Since: 07 Oct 2009
Location: Middlesex
Posts: 1309

United Kingdom 2009 Defender 110 Puma 2.4 USW Santorini Black
Procta wrote:
yeah that's euro cars for you, the 306 is another tricky one! That one uses torx stuff Shocked Which are a nightmare of anyone's money Evil or Very Mad


Claim is they use these exotic bolt heads to achieve greater torque when fastening but from what I have seen, most could be replaced with a standard hex head bolt.
Post #827864 26th Apr 2020 8:28pm
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sako243



Member Since: 08 Jul 2014
Location: Wales
Posts: 1218

Wales 1994 Defender 110 300 Tdi CSW Alpine White
Can't remember what the tensile strengths do with Torx bolts but if you want a 10.9 sorry 12.9 spec bolt it'll almost certainly be a cap-head bolt not a hex-head because of the design of the head you can't get the torque required. Not so much how much you can put on but I think the spec for the shape of the head introduces some sharp edges which affect clamping force. Ed
82 Hotspur Sandringham 6x6
95 Defender 110 300Tdi
Post #827873 26th Apr 2020 8:59pm
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sako243



Member Since: 08 Jul 2014
Location: Wales
Posts: 1218

Wales 1994 Defender 110 300 Tdi CSW Alpine White
Just came across this which denotes there are other reasons too:
https://www.portlandbolt.com/technical/faq...ap-screws/

Chiefly whether it's a nutted connection or threaded. Ed
82 Hotspur Sandringham 6x6
95 Defender 110 300Tdi
Post #827875 26th Apr 2020 9:02pm
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Procta



Member Since: 03 Dec 2016
Location: Sunderland
Posts: 5163

United Kingdom 
kmac wrote:
Procta wrote:
yeah that's euro cars for you, the 306 is another tricky one! That one uses torx stuff Shocked Which are a nightmare of anyone's money Evil or Very Mad


Claim is they use these exotic bolt heads to achieve greater torque when fastening but from what I have seen, most could be replaced with a standard hex head bolt.


yeah i have seen them been replaced with standard bolts, for ease and sometimes i think tricky bolts like that can be a bit of a one shot deal too. Harder to re use them depending on where they are on the car. The rover metro i had, only had tricky bolts on the dash, and that was it. The rest was just like the defender, Thumbs Up Defender TD5 90 ---/--- Peugeot 306 HDI hatch back

Success is 90% Inspiration and 4 minutes Preparation # you can make it!
Post #827878 26th Apr 2020 9:21pm
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Bluest



Member Since: 23 Apr 2016
Location: Lancashire
Posts: 4206

United Kingdom 2007 Defender 110 Puma 2.4 XS CSW Java Black
The reason for torx is usually for ease of assembly at the factory. A torx head is much easier and quicker to locate on the driver than a hex head. 2007 110 TDCi Station Wagon XS
Post #827882 26th Apr 2020 9:59pm
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Procta



Member Since: 03 Dec 2016
Location: Sunderland
Posts: 5163

United Kingdom 
Where i work, we dont torx screws on the parts we make. But could be down to cost on our part, ( i make nissan bits ) I have seen some Torx bolts in renault packaging. i am not in the main production of the car, Defender TD5 90 ---/--- Peugeot 306 HDI hatch back

Success is 90% Inspiration and 4 minutes Preparation # you can make it!
Post #827889 27th Apr 2020 12:22am
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sako243



Member Since: 08 Jul 2014
Location: Wales
Posts: 1218

Wales 1994 Defender 110 300 Tdi CSW Alpine White
Conversely in my previous job where we built high end software defined radios Torx were the preference because everything else was cheese headed when you're dealing with sub M5 bolts. Ed
82 Hotspur Sandringham 6x6
95 Defender 110 300Tdi
Post #827890 27th Apr 2020 12:25am
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ARC99



Member Since: 19 Feb 2013
Location: North Yorkshire
Posts: 1831

United Kingdom 2008 Defender 110 Puma 2.4 USW Cairns Blue
Just had a similar situation removing the Fire and Ice side steps, M8 bolts and nuts, the ones with the webbing instead of straight faces, M8 socket and spanner to small M9 to big, then I find another socket set with the E sockets no luck with them either. Yesterday removed sills and all prepared to do battle with the angle grinder with thin cutting disk I manage to push all my stock of discs down the back of the workbench I then have to pull out very old tool box issued in 1968 and I find two ICI spanners on the top, they look about the right size so I give them a try and low and behold they fit, eight rusted bolts out in 20 minutes. Don't make old people mad.
We don't like being old in the first place,
so it doesn't take much to Censored us off.

Richard
Post #827925 27th Apr 2020 8:30am
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kmac



Member Since: 07 Oct 2009
Location: Middlesex
Posts: 1309

United Kingdom 2009 Defender 110 Puma 2.4 USW Santorini Black
Well done ARC, an inspired find!
Post #827944 27th Apr 2020 12:12pm
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lohr500



Member Since: 14 Sep 2014
Location: Skipton
Posts: 1316

United Kingdom 2013 Defender 110 Puma 2.2 XS CSW Santorini Black
1/8 inch Whitworth? I could imagine ICI being a fan of Whitworth sizing!!
Post #828014 27th Apr 2020 5:07pm
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