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natyeo



Member Since: 27 Jan 2013
Location: Bentham
Posts: 136

United Kingdom 2014 Defender 90 Puma 2.2 HT Santorini Black
Auto Parts Cooling Intercooler from China
Seen these on Ebay , has any one used one yet?

https://www.ebay.co.uk/itm/Intercooler-For...303507493? 2014 2.2 90 hard top , Warm M8000 , Scorpain winch bumper, Ashcroft rear atb
2012 2.2 tdci 110 Utility
1993 110 CSW Warn M8000 , Scorpain winch bumper , 2" lift , Roamerdive overdrive, on going
1971 Hybird 200tdi, 2 x truetracs,Extrem winch bumper, M8000, GKN overdrive & Coils 2" lift, Glynn Lewis cranked rear trail arms
1971 Series 3 88, Perkins 4203,M8000,SATs,O/D,
Post #812081 26th Jan 2020 6:58pm
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williamthedog



Member Since: 29 Dec 2012
Location: south wales
Posts: 3441

2011 Defender 90 Puma 2.4 PU Tamar Blue
Is it wise ordering anything from China at the moment... You might catch the corona virus Rolling with laughter
Post #812086 26th Jan 2020 7:33pm
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Horneteer



Member Since: 10 Feb 2015
Location: Cornwall
Posts: 60

United Kingdom 1986 Defender 90 200 Tdi SW Firenze Red
Re: Auto Parts Cooling Intercooler from China
natyeo wrote:
Seen these on Ebay , has any one used one yet?

https://www.ebay.co.uk/itm/Intercooler-For...303507493?


I've got one in my 200tdi 90 complete with a hybrid turbo running 17psi boost.
All seems ok so far.......
Fitting it was another story as I had to move the rad back 2" to get the cooler to miss the slam panel braces, which then needed a 300tdi rad to get the bottom hose away from the steering box Whistle
Post #812208 27th Jan 2020 7:25pm
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natyeo



Member Since: 27 Jan 2013
Location: Bentham
Posts: 136

United Kingdom 2014 Defender 90 Puma 2.2 HT Santorini Black
Hi Horneteer be good to see a few photos 2014 2.2 90 hard top , Warm M8000 , Scorpain winch bumper, Ashcroft rear atb
2012 2.2 tdci 110 Utility
1993 110 CSW Warn M8000 , Scorpain winch bumper , 2" lift , Roamerdive overdrive, on going
1971 Hybird 200tdi, 2 x truetracs,Extrem winch bumper, M8000, GKN overdrive & Coils 2" lift, Glynn Lewis cranked rear trail arms
1971 Series 3 88, Perkins 4203,M8000,SATs,O/D,
Post #812284 28th Jan 2020 7:49am
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Horneteer



Member Since: 10 Feb 2015
Location: Cornwall
Posts: 60

United Kingdom 1986 Defender 90 200 Tdi SW Firenze Red
Hi natyeo, here's the write-up and some photo's:

I had a spare cooling pack frame that I liberated from my old disco which I used to modify the frame that was in the 90.
I used the rubber grommets that normally hold the frame to support the lower feet of the cooler in brackets made from the spare frame. The cooler sits just proud through the front of the frame but still clear of the braces. The upper mountings were from remaining spare frame and fabricated once the radiator position had been set.


Click image to enlarge

Once the cooler was in the correct place I used some top and bottom frame to widen and re-position the radiator about 2" further toward the centerline while keeping it about 5mm off the cooler. By swaping to a 300tdi rad, the lower hose connection is moved away from the steering box. The lower hose was cut and turned to connect to the lower hose connection and joined back together with a thermostatic switch holder. A single electric fan is fitted to the back of the radiator, the lower mount clips into the tabs on the bottom rail and the top is fixed to the two 5mm studs on the top rail.


Click image to enlarge

The void areas to either side of the radiator were filled with expanded polyethylene foam so that any air was forced through the cooling pack and couldn't bypass the radiators. The vertical frame rails alongside the rad were cut down from the donor frame and modified with tabs to prevent the foam from being blown through and into the engine bay.


Click image to enlarge

The next 3 photos are the front end being rebuilt with the slam panel, bonnet catch, braces, grill panel all remaining un-altered


Click image to enlarge



Click image to enlarge



Click image to enlarge


In this month's LRO (March 2020) there is an article about fitting an Allisport intercooler.

They fitted the cooler in front of the standard rad by removing the braces and using brackets supplied in the kit (the chinese coolers are supplied without any mounting hardware.) They had to modify the bonnet catch to one that doesn't hit the top of the cooler when the bonnet is shut, and the return lip and lower centre 2 fixings for the grill had to be removed from the grill panel so as not to foul the cooler.

As my 90 is an early model it has the fingers through the grill bonnet catch (no cable release) so by mounting the cooler in place of the std radiator it enabled me to keep the catch. I also managed to fit in a pair of ex-disco horns, and the front parking camera is mounted on a bracket between the 2 centre fixings for the grill but behind the grill so you wouldn't know it was there.

Hope that helps
Paul
Post #812363 28th Jan 2020 8:01pm
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natyeo



Member Since: 27 Jan 2013
Location: Bentham
Posts: 136

United Kingdom 2014 Defender 90 Puma 2.2 HT Santorini Black
WOW thank you for that , very good , my old 110 is on a catch through the grill , and I did read the LRO article , as no garage and just spent a bit on other motors it will have to wait till spring , but thank you again 2014 2.2 90 hard top , Warm M8000 , Scorpain winch bumper, Ashcroft rear atb
2012 2.2 tdci 110 Utility
1993 110 CSW Warn M8000 , Scorpain winch bumper , 2" lift , Roamerdive overdrive, on going
1971 Hybird 200tdi, 2 x truetracs,Extrem winch bumper, M8000, GKN overdrive & Coils 2" lift, Glynn Lewis cranked rear trail arms
1971 Series 3 88, Perkins 4203,M8000,SATs,O/D,
Post #812367 28th Jan 2020 8:12pm
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natyeo



Member Since: 27 Jan 2013
Location: Bentham
Posts: 136

United Kingdom 2014 Defender 90 Puma 2.2 HT Santorini Black

Click image to enlarge

Ended up fitting this , deep but std width , bit of work but big improvement and can now pull the overdrive ok on a motorway

Click image to enlarge



https://www.ebay.co.uk/itm/UPGRADED-116MM-...2749.l2649 2014 2.2 90 hard top , Warm M8000 , Scorpain winch bumper, Ashcroft rear atb
2012 2.2 tdci 110 Utility
1993 110 CSW Warn M8000 , Scorpain winch bumper , 2" lift , Roamerdive overdrive, on going
1971 Hybird 200tdi, 2 x truetracs,Extrem winch bumper, M8000, GKN overdrive & Coils 2" lift, Glynn Lewis cranked rear trail arms
1971 Series 3 88, Perkins 4203,M8000,SATs,O/D,
Post #861055 11th Oct 2020 9:05pm
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Adam (NoVA)



Member Since: 03 Nov 2020
Location: Burke, VA
Posts: 14

United States 1992 Defender 90 200 Tdi SW Arles Blue
I have this as well - I don't love the 90 degree bend in the lower pipe, but it was cheap and seems to work well.
Post #865298 3rd Nov 2020 9:27pm
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natyeo



Member Since: 27 Jan 2013
Location: Bentham
Posts: 136

United Kingdom 2014 Defender 90 Puma 2.2 HT Santorini Black
Yes your right , should have been a nice curve , but as you say it was cheap and I am happy with the improvement, but if you were chasing every bhp ! 2014 2.2 90 hard top , Warm M8000 , Scorpain winch bumper, Ashcroft rear atb
2012 2.2 tdci 110 Utility
1993 110 CSW Warn M8000 , Scorpain winch bumper , 2" lift , Roamerdive overdrive, on going
1971 Hybird 200tdi, 2 x truetracs,Extrem winch bumper, M8000, GKN overdrive & Coils 2" lift, Glynn Lewis cranked rear trail arms
1971 Series 3 88, Perkins 4203,M8000,SATs,O/D,
Post #865334 4th Nov 2020 8:37am
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dorsetsmith



Member Since: 30 Oct 2011
Location: South West
Posts: 4554

why are buying anything from China Exclamation
Post #865343 4th Nov 2020 9:15am
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natyeo



Member Since: 27 Jan 2013
Location: Bentham
Posts: 136

United Kingdom 2014 Defender 90 Puma 2.2 HT Santorini Black
The one I bought was from Germany as stated on ebay but maybe just an importing house

https://www.ebay.co.uk/itm/UPGRADED-116MM-...2749.l2649 2014 2.2 90 hard top , Warm M8000 , Scorpain winch bumper, Ashcroft rear atb
2012 2.2 tdci 110 Utility
1993 110 CSW Warn M8000 , Scorpain winch bumper , 2" lift , Roamerdive overdrive, on going
1971 Hybird 200tdi, 2 x truetracs,Extrem winch bumper, M8000, GKN overdrive & Coils 2" lift, Glynn Lewis cranked rear trail arms
1971 Series 3 88, Perkins 4203,M8000,SATs,O/D,
Post #865344 4th Nov 2020 9:27am
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Oldowner



Member Since: 26 Dec 2018
Location: South west
Posts: 623

United Kingdom 2007 Defender 90 Puma 2.4 HT Aintree Green
With TIG welding of that abysmal standard it can only have come from China.
Post #865475 5th Nov 2020 5:07am
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defenderandwe



Member Since: 06 Dec 2020
Location: California
Posts: 4

United States 1997 Defender 110 300 Tdi SW Santorini Black
I have purchased both the uprated aluminum intercooler and radiator. I now have concerns that my ARCON condenser will have no space... Any advise?
Post #879020 17th Jan 2021 8:11am
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defenderandwe



Member Since: 06 Dec 2020
Location: California
Posts: 4

United States 1997 Defender 110 300 Tdi SW Santorini Black
I have purchased both the uprated aluminum intercooler and radiator. I now have concerns that my ARCON condenser will have no space... Any advise?


Click image to enlarge


Post #879021 17th Jan 2021 8:12am
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natyeo



Member Since: 27 Jan 2013
Location: Bentham
Posts: 136

United Kingdom 2014 Defender 90 Puma 2.2 HT Santorini Black
Maybe fit one of these give you more room forwards

https://www.ebay.co.uk/itm/LAND-ROVER-DEFE...Swc-lc5RbE 2014 2.2 90 hard top , Warm M8000 , Scorpain winch bumper, Ashcroft rear atb
2012 2.2 tdci 110 Utility
1993 110 CSW Warn M8000 , Scorpain winch bumper , 2" lift , Roamerdive overdrive, on going
1971 Hybird 200tdi, 2 x truetracs,Extrem winch bumper, M8000, GKN overdrive & Coils 2" lift, Glynn Lewis cranked rear trail arms
1971 Series 3 88, Perkins 4203,M8000,SATs,O/D,
Post #879177 17th Jan 2021 7:51pm
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