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alexatnd



Member Since: 19 May 2015
Location: Yorkshire
Posts: 270

United Kingdom 
Roamerdrive question - transfer box filler plug spanner size
May seem a silly question but

I've got a Roamerdrive fitted to my Defender TD5 When you install one, the Xfer box filler plug is replaced with a bigger brass one with a small torx screw in the middle of it. Getting it out to change the oil is a bit problematic due to the fact that the handbrake cable runs over the top of it.

I can just get an adjustable spanner over it but bit twitchy about rounding it off. Can anyone with a DS RoamerDrive tell me size of spanner to use?

Must have done it before but think those brain cells must have died

Rgds
Alex Santa - 1977 Series 3 - new chassis, tub, disc brakes,SU Carb
Gertie - 1999 110 TD5 - like a Phoenix from the ashes back on road... almost
Effie - 2004 110 TD5 County
Post #707278 15th May 2018 11:03am
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4RF RDS



Member Since: 19 Jul 2015
Location: Ottawa
Posts: 933

Canada 2000 Defender 110 Td5 XS CSW Epsom Green
FWIW I just use an adjustable wrench like you do. If it is so tight that you are worried about stripping the brass bolt head, something else is wrong with the threads. 👍. Parts list says its just a 3/4 npt. No bolt size ☹️


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 2010 Range Rover MkIII Autobiography Super Charged (Idris)
2003 Range Rover Mk III (Desmond FitzWilliam)
2000 Defender 110 CSW TD5 (CTX)
1992 Range Rover Classic (Lizzy)
1972 Series III 300 Tdi (Stanwood)
1967 MGB GT

Every normal man must be tempted at times to spit on his hands, hoist the black flag, and begin to slit throats.
H. L. Mencken (1880 - 1956)
Post #707315 15th May 2018 2:00pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17384

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
A 3/4" NPT hex plug will be 1.1/16" across flats if it conforms to standards.
Post #707320 15th May 2018 3:02pm
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4RF RDS



Member Since: 19 Jul 2015
Location: Ottawa
Posts: 933

Canada 2000 Defender 110 Td5 XS CSW Epsom Green
The things people know! 👍 2010 Range Rover MkIII Autobiography Super Charged (Idris)
2003 Range Rover Mk III (Desmond FitzWilliam)
2000 Defender 110 CSW TD5 (CTX)
1992 Range Rover Classic (Lizzy)
1972 Series III 300 Tdi (Stanwood)
1967 MGB GT

Every normal man must be tempted at times to spit on his hands, hoist the black flag, and begin to slit throats.
H. L. Mencken (1880 - 1956)
Post #707327 15th May 2018 3:35pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17384

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Yes, utterly useless for 99.99% of the time!
Post #707356 15th May 2018 5:44pm
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4RF RDS



Member Since: 19 Jul 2015
Location: Ottawa
Posts: 933

Canada 2000 Defender 110 Td5 XS CSW Epsom Green
Think of it as... A walking compendium of semi-useless knowledge. 😉 2010 Range Rover MkIII Autobiography Super Charged (Idris)
2003 Range Rover Mk III (Desmond FitzWilliam)
2000 Defender 110 CSW TD5 (CTX)
1992 Range Rover Classic (Lizzy)
1972 Series III 300 Tdi (Stanwood)
1967 MGB GT

Every normal man must be tempted at times to spit on his hands, hoist the black flag, and begin to slit throats.
H. L. Mencken (1880 - 1956)
Post #707374 15th May 2018 6:48pm
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derbywill



Member Since: 25 Mar 2010
Location: Derbyshire
Posts: 558

England 2005 Defender 90 Td5 XS CSW Java Black
Remember the filler plug is on the overdrive unit itself (8mm Allen key if I remember rightly) the torx in the original filler bung location is now a level bung.

Cheers

Will 2005 90 XS
1954 86'' Series 1 tilt
1968 88” 2A 200tdi
2002 110 Hardtop
Post #707403 15th May 2018 8:16pm
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Naf



Member Since: 07 Dec 2016
Location: Sandbox
Posts: 412

Kuwait 2000 Defender 130 Td5 HCPU Nato Green No Canopy
You fill into the roamer drive till the fluid comes ouf of the small hole in the top plug. Run for 1km and check oil level again.
Post #707479 16th May 2018 9:29am
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alexatnd



Member Since: 19 May 2015
Location: Yorkshire
Posts: 270

United Kingdom 
Thanks everyone for replying

1). 28mm spanner fits the new filler plug
2). Only concern was the amount of effort I had to use to undo it, must have been a gorilla with a 5 ft breaker bar that tightened it up .Fairly certain took out some threads in the process, but its back in again and nothing leaking
3). Yup, that tiny drain screw in the roamerdrive does leak a lot of oil if its not tightened up enough. Problem is that the torx screwdrivers I've got are the kind that have a small plastic handle with a long shaft and you can tighten thigs up to a certain extend after which it just flexes. Got some that fit onto a socket set ratchet, I'll nip it up a wee bit

The fun part was removing the filler plug thinking that nothing would come out ... wrong. Don't think conditioning your hair with used GL-4 oil is to be recommended Sad

Next problem is getting the sump drain plug to seal. Again the saem gorilla must have been there as I had to use a 4 ft breaker bar and a bit of pipe to undo it.. New washer and correct torque setting doesn't stop it dripping ... neither does uping torque to ~40nm

Do I just nip it up gradually till it stops?

Someone suggested that overtightening it might have damaged te sump face the plug screws into. Santa - 1977 Series 3 - new chassis, tub, disc brakes,SU Carb
Gertie - 1999 110 TD5 - like a Phoenix from the ashes back on road... almost
Effie - 2004 110 TD5 County
Post #707641 17th May 2018 8:14am
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alexatnd



Member Since: 19 May 2015
Location: Yorkshire
Posts: 270

United Kingdom 
I might have been the gorilla in question but don;tthink so, got a roamerdrive on y series 3 as well, think I've played with that one before but not this one. Santa - 1977 Series 3 - new chassis, tub, disc brakes,SU Carb
Gertie - 1999 110 TD5 - like a Phoenix from the ashes back on road... almost
Effie - 2004 110 TD5 County
Post #707643 17th May 2018 8:17am
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4RF RDS



Member Since: 19 Jul 2015
Location: Ottawa
Posts: 933

Canada 2000 Defender 110 Td5 XS CSW Epsom Green
Wrap some teflon tape around the threads that should help stop it leaking and not require so much effort. 🤔. Worth a try👍 2010 Range Rover MkIII Autobiography Super Charged (Idris)
2003 Range Rover Mk III (Desmond FitzWilliam)
2000 Defender 110 CSW TD5 (CTX)
1992 Range Rover Classic (Lizzy)
1972 Series III 300 Tdi (Stanwood)
1967 MGB GT

Every normal man must be tempted at times to spit on his hands, hoist the black flag, and begin to slit throats.
H. L. Mencken (1880 - 1956)
Post #707724 17th May 2018 3:00pm
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alexatnd



Member Since: 19 May 2015
Location: Yorkshire
Posts: 270

United Kingdom 
Tried that on an other landy, didn't work Santa - 1977 Series 3 - new chassis, tub, disc brakes,SU Carb
Gertie - 1999 110 TD5 - like a Phoenix from the ashes back on road... almost
Effie - 2004 110 TD5 County
Post #707728 17th May 2018 3:25pm
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derbywill



Member Since: 25 Mar 2010
Location: Derbyshire
Posts: 558

England 2005 Defender 90 Td5 XS CSW Java Black
I thought they was taper plugs like the Land Rover filler plugs, Generally just 'nipped' up, if they are over tightened they can open the hold up and go through into the casing.

I would try some PTFE tape and hope for the best.

Cheers

Will 2005 90 XS
1954 86'' Series 1 tilt
1968 88” 2A 200tdi
2002 110 Hardtop
Post #707887 18th May 2018 11:40am
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