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JustFX



Member Since: 10 Nov 2016
Location: Mendip Hills
Posts: 190

United Kingdom 2000 Defender 110 Td5 CSW Coniston Green
RANT about Designers of Front Brakes for Defenders.
<RANT>
If I ever find the Smeg head designer who came up with the brakes design of the front brakes on my Defender I will smash their coffee cup[1]. To change the disk I need to remove the hub as the bolts for the disk are on the rear of the hub, annoying but I can live with that.

Removing the calliper, well the brake line fowls access to one of the bolts, on slightly earlier models meant you unbolted a bracket, I can't as the ABS sensor is in there. So I now have to undo the brake lines just to get the calliper off. Which means when I refit, I have the fun task of rebleeding the brakes. I spent some time trying to do this today but as various things were done up too *BEEPING* tight I gave up before I break anything.

So I now miss the 10-day deadline set by my MOT chap. Though by the state of the pads and discs I can't see them as being warped.

[1]I know its coffee as no Tea drinking designer would ever design that kind of BLEEEEEEEEP!

</RANT> 
Post #706987 13th May 2018 8:29pm
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Pilgrimmick



Member Since: 16 Nov 2015
Location: Highlands
Posts: 582

United Kingdom 
Coffee is the curse of the modern age! 80" 1948
Lightweight V8
Bowler Tomcat
130 Station wagon
90 300tdi
(Santana PS10 pick up)
Range Rover L322 (Ful fat)
Post #706999 13th May 2018 9:17pm
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zsd-puma



Member Since: 09 Aug 2016
Location: Kent
Posts: 2720

United Kingdom 2010 Defender 110 Puma 2.4 USW Santorini Black
pressure brake bleeders are worth the investment.

Quote:
on slightly earlier models meant you unbolted a bracket, I can't as the ABS sensor is in there.

That's have the problem. It hasn't really been 'designed' by anyone. It's been added to and had patches put over patches over the years, where they were just fire fighting to keep the thing going at minimal cost.
Post #707009 13th May 2018 9:47pm
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davew



Member Since: 02 Jan 2012
Location: North Yorkshire
Posts: 888

England 1990 Defender 90 V8 Petrol PU Auto Rioja Red
Assuming yours uses the same setup as mine, with a bracket mounted on the top swivel pin to hold the pipe joint from flexi to rigid, I cut the bracket so it has a slot to the outer edge, that way you can just loosen the locking nut and slide the whole lot out of the way without breaking the circuit. You can do similar by removing the top swivel pin on a standard setup but you need to support the swivel housing while you're doing it.

I have Range Rover twin circuit callipers on the front of mine and this mod means I can fairly easily remove a CV joint, replace a wheel bearing etc... in the field, mid competition.

Once the calliper is removed I tie wrap it to the top of the radius arm while I do the work, that way the rigid pipe doesn't get overly stressed. http://www.yorkshireoffroadclub.net/
Post #707014 13th May 2018 10:23pm
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hank



Member Since: 12 Sep 2016
Location: South Wales
Posts: 2301

Wales 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
You can tweak/bend the brake pipe very slightly to get access to the bracket bolts. I would refit the bolts when the bracket is removed so that the king pin takes the weight and not the swivel seal.

The ABS sensors just pull/slide out, no problem
Post #707051 14th May 2018 8:52am
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bankz5152



Member Since: 02 Feb 2017
Location: South London/North Kent
Posts: 2178

2004 Defender 110 Td5 DCPU Epsom Green
Just pull the ABS sensor out. Its only a push fit undo the two bolts, stick a pan underneather as the swivel will start leaking. Get the bracket out and do the bolts back up.

Remove caliper and rest on the radius arm, secure with cable ties.
Post #707082 14th May 2018 11:49am
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