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bluebottle

Member Since: 08 May 2015
Location: Not in my Landy enough!
Posts: 705

Mash wrote:
Well Buggsy is now fully registered and insured all mods including the re-map that came on my new ecu is listed at no extra charge just need to get an official set of plates made up and I’m good for the road

Looks a cracking job, would you mind if I asked who you’re insured with - since getting my Disco t/box fitted I’ve been thinking about a map...

28th Mar 2018 10:28pm

Mash

Member Since: 09 Feb 2015
Location: Guernsey
Posts: 1674

Cheers

being from the Little Rock known as Guernsey I have a local insurance company called Islands whom insure my small fleet

they are a subsidiary/linked in with NFU, basically they are the local office who trade for NFU, I have never had any problems insuring a varied variety of modifications over different vehicles. 90 wolf - Jasmin http://www.defender2.net/forum/topic39408.html
90 V8 - Maggie http://www.defender2.net/forum/topic42564.html
110 TD5 - Buggsy http://www.defender2.net/forum/topic59029.html
52HG25 lightweight https://www.defender2.net/forum/topic72342.html
D3 Hse - Fiona
Capri 2l S - Anna

Think I might have a problem............

29th Mar 2018 11:22am

bluebottle

Member Since: 08 May 2015
Location: Not in my Landy enough!
Posts: 705

Cheers, NFU seems to be marmite on here, but maybe I’ll give them a bash when mines up for renewal and see what they’d say about a tune.

29th Mar 2018 5:23pm

Mash

Member Since: 09 Feb 2015
Location: Guernsey
Posts: 1674

Long overdue update, well buggsy has always smoked a lot due to an existing map on the ecu and it’s finally time to try and solve it.

So I purchased this

Click image to enlarge

Now fitted it fills the front up, had to do some minor tolerance adjustments (hence the hammer

)

Click image to enlarge 90 wolf - Jasmin http://www.defender2.net/forum/topic39408.html
90 V8 - Maggie http://www.defender2.net/forum/topic42564.html
110 TD5 - Buggsy http://www.defender2.net/forum/topic59029.html
52HG25 lightweight https://www.defender2.net/forum/topic72342.html
D3 Hse - Fiona
Capri 2l S - Anna

Think I might have a problem............

2nd Jun 2018 10:52pm

L110CDL

Member Since: 31 Oct 2015
Location: Devon
Posts: 10733

Good to hear from you Mash

That should help with the smoking issue and i do love a hammer in the pic

1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.

3rd Jun 2018 7:51pm

Mash

Member Since: 09 Feb 2015
Location: Guernsey
Posts: 1674

Well yet again I am at this stage:

Click image to enlarge

So with a few difficult starts over the past few weeks and a few ( read 3 tantrums as defenders don’t break down

) along with a very noisy fuel pump.

I thought it was about time to swap over the injector seals, so waking up at stupid o’clock this morning and knowing I wouldn’t get back to sleep it made sense to make a start on buggsy, well all went good and she now fires up, runs fine and has a silent pump

Looking at the copper washers she was definitely overdue new ones:

Click image to enlarge

Click image to enlarge

Let’s hope that’s all the issues sorted so I can go back to Maggie

90 wolf - Jasmin http://www.defender2.net/forum/topic39408.html
90 V8 - Maggie http://www.defender2.net/forum/topic42564.html
110 TD5 - Buggsy http://www.defender2.net/forum/topic59029.html
52HG25 lightweight https://www.defender2.net/forum/topic72342.html
D3 Hse - Fiona
Capri 2l S - Anna

Think I might have a problem............

25th Jun 2018 6:52pm

L110CDL

Member Since: 31 Oct 2015
Location: Devon
Posts: 10733

Great you have sorted it out and will be able to get back working on Maggie and you were right with the overdue copper washers

1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.

27th Jun 2018 8:40pm

Mash

Member Since: 09 Feb 2015
Location: Guernsey
Posts: 1674

Well finally got time to do the post injector o-ring oil change last night, nice easy job drain oil, do some bits on Maggie bulkhead, refill oil and test then back onto Maggie bits, or not !

So oil topped up and a quick spin, hmm loads of black smoke, minimal boost pressure, lack of power and an excessive noise of air flow from the front

So check all intercooler pipes and all good, then I spot this (remember this hasn’t been moved since I did the o-rings):

Click image to enlarge

Somehow the wastegate actuator has disconnected itself from the waste gate, thus leaving the wastegate wide open, right off with the heat shield, a check showed everything was free to move and I could put the actuator back on the waste gate, the e-clip is nowhere to be found but I’m not worried I have a spare engine for parts still............... okay so maybe imagine for a minute that one is missing too ............ hmmm expedient repair time

Que the locking wire:

Click image to enlarge

That isn’t going anywhere now

This really does sum up how jealous these Land Rovers get, throwing up faults like this because I have been working on other Land Rovers

29th Jun 2018 6:47am

Mash

Member Since: 09 Feb 2015
Location: Guernsey
Posts: 1674

Well I have been wanting to do the gearbox oil since I’ve had Buggsy but the nice T55 plug was more round than Torxs like so I have been waiting till I got home to have use of a welder, I had previously tried all the other tricks and it wasn’t having any of it.

So out with the welder and a few old nuts:

Click image to enlarge

As you can see it took a few goes adding more weld each time.

Click image to enlarge

Drain plug had a few filings on it.

Click image to enlarge

Nice new filler.

This really is a job showing you should always remove the filler BEFORE the drain plug

The oil was a little low and very black so I’m hoping the gear changes will be a little nicer now, just waiting on some stainless screws to put the trans tunnel back together as the original screws were a little ripe. 90 wolf - Jasmin http://www.defender2.net/forum/topic39408.html
90 V8 - Maggie http://www.defender2.net/forum/topic42564.html
110 TD5 - Buggsy http://www.defender2.net/forum/topic59029.html
52HG25 lightweight https://www.defender2.net/forum/topic72342.html
D3 Hse - Fiona
Capri 2l S - Anna

Think I might have a problem............

1st Aug 2018 7:23am

L110CDL

Member Since: 31 Oct 2015
Location: Devon
Posts: 10733

Glad you got it off in the end and it looks like it's had some sort of punk hair cut

1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.

2nd Aug 2018 8:52pm

Mash

Member Since: 09 Feb 2015
Location: Guernsey
Posts: 1674

Well with the end of Sep upon us and the dark nights arriving fast I thought it was time to alter the front end of Buggsy with a few bits accrued for Maggie but I have now decided they will not work with my plan of her.

So as we know the small sun I have nestled on the roof rack of Buggsy is my “off road only” light as it’s a cheapo off eBay with a separate switch to prevent me using it on public roads.

I had a spare set of Hella lights laying around (fully E-marked) so legal to use on public roads when correctly wired up with the main beams, so a purchase of a fused relay and some cable and I was away, with the boomslang loom fitted I had a spare headlight plug available that I could use as the trigger for my relay, a few minutes with a soldering iron and I had it all sorted

Now here is the reward for reading all that bumf

Click image to enlarge

(Important Poppy nice and central

)

Click image to enlarge

And because I’m on private property and want to absolutely positively blind everyone:

Click image to enlarge

28th Sep 2018 6:57pm

HK07

Member Since: 15 Dec 2016
Location: Hampshire
Posts: 746

2007 Defender 90 Puma 2.4 HT Cairns Blue

Brilliant

2007 90 Puma - Love it - Best car I have ever owned.

1989 Ninety 200tdi - Love it - Second best car I have ever owned.

1951 80" Series 1 - Love it - Third best car I have ever owned.

28th Sep 2018 7:39pm

L110CDL

Member Since: 31 Oct 2015
Location: Devon
Posts: 10733

very bright but in a good way

1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.

1st Oct 2018 7:49pm

Mash

Member Since: 09 Feb 2015
Location: Guernsey
Posts: 1674

After close to a 1000mi and lots of fuel I have made a few little upgrades and repairs, off the top of my head:

Fitted a new steering guard
Strip the door card down to try and find the source of a squeak (think it was broken door card clips) doesn’t do it now
Found some lights laying around so fitted them (yes more

)
Adjust transmission brake

Oh and due to a job change coupled with a new house on the horizon she has been very well loaded a few times

Pics of the additions will follow

15th Dec 2018 10:23pm

Mash

Member Since: 09 Feb 2015
Location: Guernsey
Posts: 1674

Ah also forgot the whirring noise from the front end, turned out the be the fan coupling, have several mm of travel so it was off to the pile of bits I have in the corner and hey presto a good take off fan was found

15th Dec 2018 10:33pm

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