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ARC99



Member Since: 19 Feb 2013
Location: North Yorkshire
Posts: 1831

United Kingdom 2008 Defender 110 Puma 2.4 USW Cairns Blue
Traffolyte engraver
I have been asked to replicate some traffolyte signs for a heritage railway. Now these signs are small all the same size but have differing amounts of letters. In my past I did some pantograph engraving on Traffolyte ( it's strange what an apprentice fitter had to do) so I understand how fit differing amounts of letters into the same space using an old machine but I do not have the space of the wealth to purchase one.

Now the question.

Does anyone have experience of using a laser engraver that would engrave traffolyte that it not expensive and is idiot proof to use. Don't make old people mad.
We don't like being old in the first place,
so it doesn't take much to Censored us off.

Richard
Post #695483 22nd Mar 2018 7:20pm
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diesel_jim



Member Since: 13 Oct 2008
Location: hiding
Posts: 6092

United Kingdom 2006 Defender 110 Td5 SW Epsom Green
Post #695519 22nd Mar 2018 9:15pm
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Zed



Member Since: 07 Oct 2017
Location: In the woods
Posts: 3282

United Kingdom 2010 Defender 110 Puma 2.4 XS CSW Santorini Black
Had to google Traffolyte.




No prizes for guessing I'll be absolutely no help whatsoever.
Post #695522 22nd Mar 2018 9:20pm
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sako243



Member Since: 08 Jul 2014
Location: Wales
Posts: 1218

Wales 1994 Defender 110 300 Tdi CSW Alpine White
Do you need to do it yourself or are you willing to farm it out? If you can source some samples I have a friend with an 8x4 laser cutter that might be able to help out. Ed
82 Hotspur Sandringham 6x6
95 Defender 110 300Tdi
Post #695535 22nd Mar 2018 9:47pm
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grafty99



Member Since: 15 Aug 2012
Location: North Devon
Posts: 4785

United Kingdom 2002 Defender 90 Td5 HT Caledonian Blue
Zed wrote:
Had to google Traffolyte.




No prizes for guessing I'll be absolutely no help whatsoever.


Rolling with laughter me too 2002 90 Td5 Station Wagon
1990 Vogue SE
Triumph Tiger Explorer 1200
Td5 90 Thread http://www.defender2.net/forum/topic50767.html
Tdi 110 Thread https://www.defender2.net/forum/topic69562.html
RRC Thread http://www.defender2.net/forum/topic54492.html
Instagram http://www.instagram.com/george_grafton
Post #695601 23rd Mar 2018 8:12am
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discomog



Member Since: 09 May 2015
Location: Notts/Lincs Border
Posts: 2526

United Kingdom 2015 Defender 90 Puma 2.2 XS CSW Santorini Black
I suspect many thousands of engineers and production workers have seen these signs around their sites and fitted to all manner of machinery but never new they were called Traffolyte. Defender 90XS SW
Mini Countryman Cooper S
Morgan Plus 8
Post #695602 23rd Mar 2018 8:16am
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miker



Member Since: 13 Sep 2015
Location: Surrey
Posts: 1763

United Kingdom 1999 Defender 110 Td5 CSW Rioja Red
Looks like it would normally be done on a CNC engraver, but you might get away with doing it on low power engrave settings on a laser cutter, with a few passes to get the line width right.

Laser cutters aren't cheap, but if you can do the drawings I've used several companies local to me to do laser cutting, probably be some near you?
Post #695606 23rd Mar 2018 8:38am
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ARC99



Member Since: 19 Feb 2013
Location: North Yorkshire
Posts: 1831

United Kingdom 2008 Defender 110 Puma 2.4 USW Cairns Blue
To answer some of the points.

I was thinking of doing the replacements myself depending on cost.

I know of several local firms that could do the job in hand but there may be more to come in the future.

Traffolyte posh name for multi coloured layers of plastic that used to be produced by I.C.I. . Don't make old people mad.
We don't like being old in the first place,
so it doesn't take much to Censored us off.

Richard
Post #695616 23rd Mar 2018 9:18am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17372

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
discomog wrote:
I suspect many thousands of engineers and production workers have seen these signs around their sites and fitted to all manner of machinery but never new they were called Traffolyte.


Yup, and I am one of them!

Every day is a school day. Thumbs Up
Post #695648 23rd Mar 2018 11:21am
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Ramsay



Member Since: 30 Sep 2015
Location: Moffat, Dumfries & Galloway
Posts: 627

Scotland 1995 Defender 110 300 Tdi CSW Auto Keswick Green
There are H&S concerns from the dust created from phenolic resins and thermosetting polymers so please factor that in if you are going to make yourself.
Engraving companies should be aware of it and control the dust extraction. 1995 Defender 110 CSW
1971 SIIA Lightweight
Post #695666 23rd Mar 2018 12:10pm
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AMBxx



Member Since: 24 Jul 2016
Location: York
Posts: 1031

United Kingdom 2015 Defender 110 Puma 2.2 XS CSW Orkney Grey
Surely this is a really good excuse to buy a new 3D printer?
Post #695707 23rd Mar 2018 4:21pm
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legin



Member Since: 22 Jul 2017
Location: Chelmsford Essex
Posts: 1004

United Kingdom 2012 Defender 90 Puma 2.2 HT Santorini Black
I have the hole Traffolyte kit the machine and plastic strips and everything that goes with it ,it's old and I have never used it ,about two years ago I purchased the complete contents of a old TV rental shop which had been it the same place for about 45 years and this was just one of the items ,Monday I will get it all out I mean find it Laughing and take some pictures .
Post #695779 23rd Mar 2018 10:04pm
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grafty99



Member Since: 15 Aug 2012
Location: North Devon
Posts: 4785

United Kingdom 2002 Defender 90 Td5 HT Caledonian Blue
AMBxx wrote:
Surely this is a really good excuse to buy a new 3D printer?



+1

With multi head extruder for different colours Cool 2002 90 Td5 Station Wagon
1990 Vogue SE
Triumph Tiger Explorer 1200
Td5 90 Thread http://www.defender2.net/forum/topic50767.html
Tdi 110 Thread https://www.defender2.net/forum/topic69562.html
RRC Thread http://www.defender2.net/forum/topic54492.html
Instagram http://www.instagram.com/george_grafton
Post #695797 23rd Mar 2018 11:20pm
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ARC99



Member Since: 19 Feb 2013
Location: North Yorkshire
Posts: 1831

United Kingdom 2008 Defender 110 Puma 2.4 USW Cairns Blue
Ramsay...........In the workshop back in 1970 we had up to 10 of the old school engraving machines running at one time, we soon knew if someone had forgotten to switch on the dust extractors, even with them running we had to use dust masks .

Legin....... That would be a brand new machine when I last used one. Rolling with laughter


AMBxx and Grafty99 .............3D printer . Now that's something I had not thought about as I have very little if not no knowledge of this type of tech . Can they lay down different colours and leave gaps to form letters? Don't make old people mad.
We don't like being old in the first place,
so it doesn't take much to Censored us off.

Richard
Post #695847 24th Mar 2018 9:47am
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