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Fatbaron



Member Since: 12 Mar 2016
Location: Devon
Posts: 299

United Kingdom 
Just a couple of the L/H wing. Got this nasty bug that's floating about so all I did was get the wheels on and get her ready to move so I can fit the shot blasting cabinet etc. in to my workshop.

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Post #682520 29th Jan 2018 4:47am
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Mash



Member Since: 09 Feb 2015
Location: Guernsey
Posts: 1674

Guernsey 1998 Defender 90 300 Tdi HT Nato Green
Not a lot left now Thumbs Up 90 wolf - Jasmin http://www.defender2.net/forum/topic39408.html
90 V8 - Maggie http://www.defender2.net/forum/topic42564.html
110 TD5 - Buggsy http://www.defender2.net/forum/topic59029.html
52HG25 lightweight https://www.defender2.net/forum/topic72342.html
D3 Hse - Fiona
Capri 2l S - Anna

Think I might have a problem............
Post #682558 29th Jan 2018 9:40am
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Procta



Member Since: 03 Dec 2016
Location: Sunderland
Posts: 5165

United Kingdom 
coming a long there Thumbs Up Defender TD5 90 ---/--- Peugeot 306 HDI hatch back

Success is 90% Inspiration and 4 minutes Preparation # you can make it!
Post #682618 29th Jan 2018 3:37pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10742

England 
^^^ +1 Thumbs Up 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #682796 29th Jan 2018 10:17pm
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Fatbaron



Member Since: 12 Mar 2016
Location: Devon
Posts: 299

United Kingdom 
Its been a busy few weeks since the last post.
I had to put it together for a bit of 4x4 rescue during the cold spell. The misses car died and my battery on it's own wouldn't jump it. Had to pull her out the garage and have some fun!...


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Then we had the snow and were snowed in for 5 days. We ran out food so a friend of ours manage to get to within a mile and a half of the house with supplies. The only way to get there was to put the Landy together again as above and drive the deserted lanes to pick up supplies. I've got the pics and video so will put them up later.
Post #694674 19th Mar 2018 4:25pm
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Fatbaron



Member Since: 12 Mar 2016
Location: Devon
Posts: 299

United Kingdom 
This is how she looks now...

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Rear tub is off, floors up, seat box off, wings off, wheels off, every single nut and bolt rusted, all knuckles scraped!
Post #694676 19th Mar 2018 4:29pm
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Fatbaron



Member Since: 12 Mar 2016
Location: Devon
Posts: 299

United Kingdom 
So... advice needed.

At what point is a chassis un-saveable?

I can do the rear cross member, I could put on new spring mounts;


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Click image to enlarge


The big shock was how bad the (I think) mid section cross member is...


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Click image to enlarge


I've had a quick look for a repair section but not quite sure what it's called or if it exists. Truth is, if I can't repair it, the Landy is gonna be off the road for a while!
Post #694677 19th Mar 2018 4:37pm
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Procta



Member Since: 03 Dec 2016
Location: Sunderland
Posts: 5165

United Kingdom 
if your keen in doing a little bit of metal work and welding then your laughing! the hard part is over now Thumbs Up Defender TD5 90 ---/--- Peugeot 306 HDI hatch back

Success is 90% Inspiration and 4 minutes Preparation # you can make it!
Post #694703 19th Mar 2018 6:24pm
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grafty99



Member Since: 15 Aug 2012
Location: North Devon
Posts: 4785

United Kingdom 2002 Defender 90 Td5 HT Caledonian Blue
If it's a keeper then I would look into getting a replacement chassis. Or at least a rear quarter chassis. Now is the time for a chassis swap if ever you are going to do one.

Having said that, a well executed and protected rear 1/4 chassis should last a while - depends how good the front end is Thumbs Up 2002 90 Td5 Station Wagon
1990 Vogue SE
Triumph Tiger Explorer 1200
Td5 90 Thread http://www.defender2.net/forum/topic50767.html
Tdi 110 Thread https://www.defender2.net/forum/topic69562.html
RRC Thread http://www.defender2.net/forum/topic54492.html
Instagram http://www.instagram.com/george_grafton
Post #694722 19th Mar 2018 7:26pm
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Procta



Member Since: 03 Dec 2016
Location: Sunderland
Posts: 5165

United Kingdom 
yeah if you have the budget, then just swop the chassis for a nice galv one. Thumbs Up Defender TD5 90 ---/--- Peugeot 306 HDI hatch back

Success is 90% Inspiration and 4 minutes Preparation # you can make it!
Post #694735 19th Mar 2018 8:00pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10742

England 
^^^ and if it's a keeper +1 Thumbs Up 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #694773 19th Mar 2018 9:36pm
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Profyaffle



Member Since: 03 Oct 2016
Location: N Yorks
Posts: 527

United Kingdom 
Just read through this.. fast work.. from a complete vehicle to a pile of parts in less than 3 months.. Thumbs Up
Have you looked at, https://yrmit.co.uk for chassis and repair parts.. ? 1993 200Tdi Defender 90
Post #694798 19th Mar 2018 11:00pm
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Fatbaron



Member Since: 12 Mar 2016
Location: Devon
Posts: 299

United Kingdom 
There's no way I can budget for a new chassis this year, I'm desperate to save it. The rear 1/4s I've looked at don't have the mid section bit I need (is it called the mid-section cross member?), but I'm hoping it wouldn't be too difficult to get one fabricated.
I've never welded in my life so a quick course is on the cards.

I'm still snowed in today, our lane's got solid drifts and it's covered in ice. I'll have to get the farmer to clear it. Gives me another day in the workshop though.

Job for today is the fuel tank. It's being difficult, bolts are solid and I'm not too keen on getting the angle grinder that close.

I want to get her up onto breeze blocks today as well. I plan on overhauling both axles, brakes etc.

Once the chassis is as stripped back as I can get it, It'll be out with the wire brushes and flap discs ready to survey the extent of the rot.

The initial plan was a nuts and bolts rebuild but I've made the fatal mistake of looking through Google images at other Landy projects... I fancy turning her into a double-cab pickup now!
Post #694819 20th Mar 2018 6:13am
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Fatbaron



Member Since: 12 Mar 2016
Location: Devon
Posts: 299

United Kingdom 
Profyaffle; YRM is on the desktop. Reckon I'm going to be a very good customer of theirs! Thumbs Up
Post #694820 20th Mar 2018 6:15am
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Retroanaconda



Member Since: 04 Jan 2012
Location: Scotland
Posts: 2642

Scotland 
That crossmember carries the rear suspension upper links and is generally known as the A-frame crossmember. A known rot spot.

While you could repair that chassis it would be, in my opinion, an inefficient use of time and money. It will almost certainly be rotten on the inside in numerous areas. Would be a good way to learn to weld but make sure you’ve got the knack before you start sticking things on - it’s all load bearing and if things fall off it’s bad news.

A new chassis is expensive but it’s future proof and massively increases the value of the vehicle - if that’s a consideration at all.
Post #694846 20th Mar 2018 8:24am
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